M/s Kalsi Metal Works Pvt. Ltd. Kapurthala Road, Jalandhar, Punjab

Application Domestic Water Supply Drip Sprinkle Irrigation Agriculture High Rise Buildings & Bungalows Fountains Industries Salient Features Motors designed for operating under wide voltage variation. Sleeves and thrust bearings designed for longer life. Stainless steel motors,having hydraulically pressed powder coated silicon laminated stampings. Powder coated rotors for corrosion resistance. Rotors and all rotating components are dynamically balanced for long bearing life and vibration-free running. After metallurgical testing, all components are manufactured on modern machines, including CNC machines for reliability and consistent quality. Motor Body : Stainless steel. Rotor : Powder coated , suitably baked for corrosion resistance under water , dynamically balanced for vibration-free smooth operation. Stator : Powder coated for corrosion resistance. To protect windings, thick end laminations are provided. Windings : High dielectric PVC/Polyester insulated, water cooled asperIS:8783 (Part4/Sec.1&3) Cable Sealing Arrangement : Cable glands,rubber seal and sand guard are provided to protect the motor, from ingress of borewell water and other foreign matter. Breather Diaphragm : Optimum size to compensate the volumetric variation of water inside the motor due to change in temperature. Impellers : High quality abrasion resistant Stainless steel , dynamically balanced. Bowl : Cast Iron as per FG200 Grade of IS:210. Journal Bearings : Leaded bronze / Nitrile Rubber water lubricated bushes, having high load bearing capacity. Thrust Bearings : Special self-aligning heat-treated S.S. segments are water lubricated to withstand high axial thrust load under adverse conditions. Shaft : Hard, annealed Stainless steel shaft of adequate diameter to ensure rigidity is ground to microns. Suction Casing : Provided with perforated Stainless steel strainer of adequate size to allow suction of water with minimum friction. Casing Wear Rings : High quality abrasion resistant Nitrile rubber.

KALSI’ T.E.F.C. squirrel cage Three phase Energy-efficient induction motors are ISI marked as per IS 12615 : 2011 having insulation class B in 2, 4 and 6 pole design with Efficiency level IE2. These motors are tested to strict quality control for routine and Type tests at every stage of production and are ideally suitable for various industrial applications. Constructional Details MOTOR FRAME : Motor frame is made from robust cast iron of high tensile strengh with integral feet and is totally enclosed fan cooled type. Cooling ribs are provided on all faces to ensure equal dissipation of heat. STANDARDS : Performance characteristics of Three Phase motors conform to IS 12615 : 2011. The foot-mounted motors have standard dimensions as per IS : 1231 while dimensions of flange-type motors conform to IS : 2223. VOLTAGE AND FREQUENCY : Three-phase motors are designed for 415V ± 10%, 50 Hz ± 3%, A.C. Supply, Duty S1. PROTECTION : Motors have IP 44 degree of protection and confirm to IS : IEC 60034-5. Motors having IP 55 degree of protection are also available on demand. RATING : Motors are rated for continuous duty S1 with an ambient temperature of 40°C and altitude up to 1000m above mean sea-level. STATOR : Induction type stators built of hydraulically compressed high silicon steel insulated laminations, rigidly cleated, wound with super enamelled copper wire, impregnated with best quality stoving vanish and provided with high class insulating materials. ROTOR : The motors are provided with high-pressure aluminium die-cast rotors to ensure improved reliability. All rotors are dynamically balanced on dynamic balancing machines for vibration and noise-free running. TERMINAL BOX : Standard motors are provided with terminal box positioned at right-hand side when looking at the driving end. Terminal box is of adequate size for easy connection & maintenance. INSULATION : The motors have Class B insulation. Motors of insulation Class F also available on demand. COOLING & VENTILATION : Type of cooling is IC41 as per IS: IEC 60034-6. All motors have external fans for cooling, ensuring dissipation of heat. TESTING : All electric motors are tested for electrical and mechanical tests at intermediate and final stages of production as per Scheme of Testing and Inspection for relevant B.I.S. Standard.

squirrel cage Three phase Energy-efficient induction motors are ISI marked as per IS 12615 : 2011 having insulation class B in 2, 4 and 6 pole design with Efficiency level IE2. These motors are tested to strict quality control for routine and Type tests at every stage of production and are ideally suitable for various industrial applications.erformance characteristics of Three Phase motors conform to IS 12615 : 2011. The foot-mounted motors have standard dimensions as per IS : 1231 while dimensions of flange-type motors conform to IS : 2223.Type of cooling is IC41 as per IS: IEC 60034-6. All motors have external fans for cooling, ensuring dissipation of heat.Motors are rated for continuous duty S1 with an ambient temperature of 40°C and altitude up to 1000m above mean sea-level.

kalsi’ brand centrifugal monoblock pumps are available in 0.5 hp, 1.0 hp, 1.5 hp and 2.0 hp, 3000 rpm. These pumps are manufactured as per is 9079 (electric monoset pumps) having motor as per is:14582 and are used for clear water. application residential bungalows small farms car washing construction sites lawns & gardens hotels & hospitals salient features pump casings, motor bodies and end covers are made of close grained cast iron. the motor is totally enclosed fan cooled (tefc) type as per as per grade fg 200 of is: 210. insulation class ‘b’ insulation. motor windings are vacuum inpregnated with synthetic varnish for better moisture resistance. high tensile brass forged impeller used to give troublefree service. better insulating materials used to withstand temperature rise. superior mechanical shaft seal for longer life and effective sealing against water leakage. grease lubricated anti-friction double sealed ball bearings are fitted to withstand radial and axial loads. thermal overload protector (t.o.p.) is provided for safety of motor. spring loaded non-return valve ensures leak-proof sealing which does not allow water to return in the suction line. the motors are of the capacitor start & run (csr) design giving high starting torque. input supply is single phase, 220v (50 hz) ac supply. designed to withstand wide voltage fluctuations of 160v – 240v (single phase), ac supply. constructional details shaft : the shaft is made of stainless steel as per is:6603 accurately ground finished to close tolerances to ensure long life of bearings. mechanical seal : rotary seal of high precision having fine lapped surface is used. Its spring-loaded carbon face seals the stationary ceramic face for effective sealing against water leakage. motor frame : high tensile cast iron and is totally enclosed fan type. Cooling ribs are provided to facilitate heat dissipation to keep the body cool. rotor : die cast dynamically balanced rotor for vibration free noiseless running. windings : enamelled copper wire with insulation class ‘b’. ball bearings : heavy duty double sealed ball bearings fitted to ensure longer life.

Self priming monoblock pump, Self Priming Monoblock Pumps, are available in 0.5 HP and 1.0 HP, 3000 RPM. This pump is manufactured as per IS 8472 (Centrifugal Regenerative Pumps) and used for Water supply.Salient Features Pump casings, Motor bodies and End covers are made of close grained cast iron. The motor is totally enclosed fan cooled (TEFC) type as per as per grade FG 200 of IS: 210. Insulation Class ‘B’ insulation. Motor windings are vacuum inpregnated with synthetic varnish for better moisture resistance. High tensile brass forged impeller used to give troublefree service. Better insulating materials used to withstand temperature rise.

We manufacture rigid uPVC pipes as per IS: 4985 : 2000. These pipes are recommended for water temperature up to 45°C. All the PVC pipes are subjected to different tests as laid down in BIS Standards. These pipes are available in the range of 63mm to 250mm in 4 to 10 kg/cm2 working pressure. Quality KALSI PVC pipes prove to be the perfect choice when it comes to quality as we use high quality raw materials that provides structural stability and enable high performance. Systematic quality planning in the development of processes, use of latest testing equipment and comprehensive quality control in production, processes etc. provide sustained superior quality. Application Domestic Water Supply Agricultural Industrial Salient Features Light Weight : Kalsi PVC pipes are light in weight and make material handling very easy. Durable : These PVC pipes are durable and have long life. They are resistant to corrosion. Facilitates Flow : These PVC pipes are designed for less friction loss and facilitate maximum flow, preventing blockages. Cost Effective : These PVC pipes are cost effective.

KALSI’ Openwell Submersible Pumpsets are horizontal, single-stage energy efficiency Centrifugal Pumpsets ideally suitable for openwells or water tanks. These pumpsets are used for pumping clean, clear cold water without solid particles or abrasives. These are manufactured under stringent quality control at all stages to ensure a trouble-free service. The pumpsets are ISI marked conforming to IS:14220 and are Star- labelled by the Bureau of Energy Efficiency (B.E.E.) ensuring energy saving. The pumpsets have water – filled, water-cooled continuous run motors.As the pumpsets are immersed in water at the bottom of water tank, hence there is no priming problem. Application Drinking Water Supply River Water Puming Sprinkler Irrigation Industrial Water Supply Intake Well Agriculture Salient Features Motors designed for operating under wide voltage variation. Sleeves and thrust bearings designed for longer life. FG 200 grade cast motors body having hydraulically pressed powder coated silicon laminated stampings. Powder coated rotors for corrosion resistance. Rotors and all rotating components are dynamically balanced for long bearing life and vibration-free running. After metallurgical testing, all components are manufactured on modern machines, including CNC machines for reliability and consistent quality. The openwell submersible monoblock can be placed at the bottom of the well. This arrangement does not require a suction pipe. Constructional Details Stator : Powder coated for corrosion resistance. To protect windings, thick end laminations are provided. Rotor : Powder coated, suitably baked for corrosion resistance under water, dynamically balanced for vibration-free smooth operation. Motor body : FG 200 grade C.I. Casting. Windings : High dielectric PVC/Polyester insulated, water cooled as per IS: 8783 (Part 4/Sec. 1 & 3) Impeller : Cast iron as per FG 200 Grade of IS:210, Dynamically balanced. Shaft : Hard, annealed Stainless stell shaft of adequate diameter to ensure rigidity ground. Bearings : Leaded bronze / Nitrile Rubber water lubricated bushes, having high load bearing capacity. Thrust bearings : Special heat-treated segments are water lubricated to withstand high axial thrust load under adverse conditions. Breather : Optimum size to compensate the volumetric variation of water inside diaphragm the motor due to change in temperature. Suction casing : Cast iron as per FG 200 grade of IS:210. Casing Wear rings : High quality abrasion resistant Nitrial rubber. Cable Sealing : Cable glands, rubber seal and sand guard are provided to protect the arrangement motor, from ingress of borewell water and other foreign matter.

Monoblock centrifugal pump, These are single suction pumps designed and built on a complete unit on one shaft, thereby eliminating separate shaft and pump body making the unit more compact. Kalsi Centrifugal Monoblock Pumpsets are also manufactured of Super Power (high head & high speed) of 3000 RPM with insulation class ‘A’ and ‘B’.Salient Features Volute,motorbodyandend-coversaremadeofhightensilecastiron. Impeller having smooth interior surface finish for low friction losses. Motor windings are vacuum impregnated with synthetic varnish for better moisture resistance. Monoblocks designed to withstand voltage upto 320 volt. Better insulating materials used to withstand high temperature rise. Grease lubrication anti-friction ball bearings fitted to withstand radial and axial loads. Components machined to close tolerance on modern machines including CNC machines for reliable, consistent operations.

KALSI’ brand Three-Phase Electric Monoblock Centrifugal Pumpsets are ISI marked as per IS : 9079 having motor conforming to IS : 7538. These are single suction pumps designed and built on a complete unit on one shaft, thereby eliminating separate shaft and pump body making the unit more compact. Kalsi Centrifugal Monoblock Pumpsets are also manufactured of Super Power (high head & high speed) of 3000 RPM with insulation class ‘A’ and ‘B’. Classifications a. Kalsi Centrifugal Monoblock pumpsets of 1500 RPM, insulation class ‘A’ b. Kalsi High Head & High Speed Super Power Monoblock Pumpsets of 3000 RPM, insulation class ‘A’ c. Kalsi High Head & High Speed Centrifugal Monoblock Pumpsets of 3000 RPM, insulation class ‘B’ Application Agricultural farms Lawns & gardens Water supply Residential bungalows Sprinklers Industries Salient Features Volute,motorbodyandend-coversaremadeofhightensilecastiron. Impeller having smooth interior surface finish for low friction losses. Motor windings are vacuum impregnated with synthetic varnish for better moisture resistance. Monoblocks designed to withstand voltage upto 320 volt. Better insulating materials used to withstand high temperature rise. Grease lubrication anti-friction ball bearings fitted to withstand radial and axial loads. Components machined to close tolerance on modern machines including CNC machines for reliable, consistent operations. Constructional Details Motor frame : Frame is made of close grained graded cast iron and is totally enclosed fan cooled type. Adequate cooling ribs are also provided to facilitate heat dissipation of motor. Stator : It is built of hydraulically compressed high quality insulated lamination rigidly cleated, wound with super enamelled copper wire, impregnated with best quality stoving varnish and provided with high class insulating materials. Rotor : Rotor is squirrel cage type, die cast and dynamically balanced for vibration and noise free running. Casing : It is made of close grained cast iron of high tensile strength to withstand both working pressure as well as sudden impact. Its volute is well designed for high efficiency. Impeller : It is of single suction, enclosed type and dynamically balanced. Its interior passages are smoothly finished for high efficiency. Shaft : It is of high quality alloy steel, accurately machined and ground finished to close tolerances to ensure long life of bearings and gland packing. It is provided with a stainless steel sleeve which extends through the stuffing box. Stuffing box : Deep stuffing box accommodates sufficient graphite packing and thereby suction lift. It is water lubricated and sufficient space is provided for convenient repacking. Bearings : Heavy duty grease lubricated ball bearings with ample safety factor provided.

‘kalsi’ brand centrifugal monoblock pumps, are available in 0.5 hp, 1.0 hp, 1.5 hp and 2.0 hp, 3000 rpm. This pump is manufactured as per is 9079 (electric monoset pumps) and is used for water supply. application residential bungalows small farms car washing construction sites lawns & gardens hotels & hospitals salient features pump casings, motor bodies and end covers are made of close grained cast iron. the motor is totally enclosed fan cooled (tefc) type as per as per grade fg 200 of is: 210. insulation class ‘b’ insulation. motor windings are vacuum inpregnated with synthetic varnish for better moisture resistance. high tensile brass forged impeller used to give troublefree service. better insulating materials used to withstand temperature rise. superior mechanical shaft seal for longer life and effective sealing against water leakage. grease lubricated anti-friction double sealed ball bearings are fitted to withstand radial and axial loads. running capacitor enclosed in the connection box to avoid problem of water entering in the capacitor and transit damages. thermal overload protector (t.o.p.) is provided for safety of motor of the pumpset. spring loaded non-return valve ensures leak-proof sealing which does not allow water to return in the suction line. the motors are of the capacitor start & run (csr) design giving high starting torque. input supply is single phase, 220v (50hz) ac supply. designed to withstand wide voltage fluctuations of 160v – 240v, ac supply. constructional details shaft : the shaft is made of stainless steel as per is:6603 accurately ground finished to close tolerances to ensure long life of bearings. mechanical seal : rotary seal of high precision having fine lapped surface is used. Its spring-loaded carbon face seals the stationary ceramic face for effe- tive sealing against water leakage. motor frame : high tensile cast iron and is totally enclosed fan type. Cooling ribs are provided to facilitate heat dissipation to keep the body cool. rotor : die cast dynamically balanced rotor for vibration free noiseless running. windings : enamelled copper wire with class ‘b’ insulation. ball bearings : heavy duty double sealed ball bearings fitted to ensure longer life.

KALSI AquaBoost Pressure Booster System delivers water with uniform and constant pressure in all showers and taps both for single storied or multi-storied buildings. AquaBoost system develops pressure and maintains a uniform pressure in the pipelines for effective water utilization. The Pressure switch monitors the pressure in the system and will switch the pumpset ON and OFF automatically based on demand. The system is supplied with Horizontal Multistage Centrifugal Pumps or Shallow Well Jet Pumps. The system consists of high quality pressure tank,pressure switch and other accessories. Application Domestic Pressure Boosting applications Pressure Boosting Applications Multistory Buildings, Residential Apartments, Hotels etc Lawn sprinklers, Fountains and Small Farm irrigation. Salient Features Proven Performance and Durability Reliability, Rugged and Compact in construction Energy efficient motors Noiseless Operation Low power Consumption Automatically ON and OFF (Based on demand of the system when taps are opened and closed) Ease in maintenance Eliminate overhead tanks (where uninterrupted power supply is available) Constructional Details PARTICULARS DETAILS MOTOR Motor body Cast Iron / Aluminum Rotor shaft Stain less Steel PUMP Pump shaft Stainless steel Diffuser Stainless steel / Cast Iron Stage casings Stainless steel Impeller Polypropylene Oxide (PPO)/Brass Sealing arrangements Mechanical seal Suction bracket Cast Iron SYSTEM ASSEMBLY Five way Connector Brass Non Return Valve Brass Pressure Tank MS EXPOXY Coated with High Grade Butyl Rubber Pressure Switch Fitted with Single Pole Double Throw Switch Pressure Gauge Bourdon Type