shradhha enterprise Una, Junagadh, Gujarat

Seed-cake, low oil content oil seeds and other low oil content materials are not preferable to process through mechanical pressing. These oil bearing materials (OBM) can be process in Solvent Extraction Plant (SEP) to extract out remaining amount of oils from it efficiently. Our SEP set-up is suitable to handle up to 20% oil content OBM and produce final materials called De-Oiled Cake (DOC) with less than 0.2% oil content. We can fabricate complete set-up from 200 Tons per day to 1,000 Tons per day in OBM processing capacities.   SEP set up divided into four sections. 1. Preparatory Section OBM should be in smaller particle size which allows solvent passes through them and dissolve oil from remaining materials. OBMs received from Oil Mill are in big chunks which needs to be broken down into small pieces (3-5 mm) prior to extraction. It can be done by passing these OBM through series of Spike and Fluted rolls of variable sizes and shapes. 2. Extraction Section Prepared OBM fed into extraction unit where continuous moving belt caries such materials while constant flow of solvent sprayed from the top of the material bed. Solvent percolate through material bed while absorbing/dissolving oil and leave the extractor with oil-solvent mixture called miscella. 3. Distillation Section Miscella transferred to distillation vessel which operates under va-cuum at 90 to 110 degree celsius creating conditions to evaporate hexane from the oil. These hexane can be condensed and recovered for reuse back into Extraction section. 4. DOC preparatory Section or De-Solventiser Toaster (DT) Extracted De-Oiled Cake carries solvent and is typically wet when leaving from Extraction section. DOC fed into DT vessel through solvent tight redler conveyor. DT is essentially vertical pan stack cooker with limpet coils having number of stages into it. Certain OBM like Soya DOC requires toasting humidifier to destroy urease activities. Finally, DOC passes through dehumidifier to maintain moisture content in it.

We fabricate machineries and turn-key projects to manufacture Laundry and Toilet Soaps from Soap Noodles, Palm Oil and Fatty Acids. These are some equipments that we can supply for such applications.Usually small scale Soap manufacturing set up requires following Operations to produce Laundry and Toilet Soaps.

We fabricate machineries and turn-key projects to manufacture Laundry and Toilet Soaps from Soap Noodles, Palm Oil and Fatty Acids. These are some equipments that we can supply for such applications. Sigma mixer Pelletizer Three Roll Mill Three Roll Mill Straight Conveyors Duplex Plodder Disc Cutter Reciprocating Cutting Machine Usually small scale Soap manufacturing set up requires following Operations to produce Laundry and Toilet Soaps. 1. Saponification of Oils and/or Fatty Acids Soap is Saponified mass of triglycerides or Fatty Acids by means of Caustic. Various Fatty Acids and/or Palm oils can be mixed based on desired soap quality into Saponification vessel. Under constant stirring by means of crutches and under hot condition, caustic solution can be added to mixture of oils and after complete saponifaction reaction, it will become think mass called soap. Usually this constant stirring and boiling lasts about 8 hours to complete the saponifaction reaction. 2. Drying of Saponified Mass Saponified mass contains high percentages of moisture which can be removed by placing mass into small boxes and places in an oven for about 24 hours. 3. Chipping Further drying of these big blocks of soaps requires to cut into small pieces and place into an oven which reduces the moisture content to desired level. 4. Mixing with Sigma Mixer Mixing of soap noodles or soap chips with perfumes, color and other ingredients is very crucial to produce consistence quality soap. Our mixer has two Z shaped shafts made of stainless steel and both shafts can be rotate at different speeds to facilitates efficient mixing. 5. Plodder Plodder screw takes the mixed soap from hopper and presses the soap as it passes through the plate and produces long blocks of soap. 6. Soap cutting It cut the soap into required sizes and shapes. 7. Triple Roller Process It require in Toilet soap manufacturing to make soap flakes from homogeneously mixed ingredients. 8. Duplex Vacuum Plodder Soap flakes fed into Vacuum Plodder to remove void space and trap air and gives desired shape. 9. Stamping of Soap Bar The Soap is pressed by stamping machine to make impression of brand name onto it. Then, it finally goes to packaging and storage.

Rotary Cold Press suitable to produce oils which can be utilize or considered to keep their natural and therapeutic values. Some oil seeds like white and black sesame, simsim, coconut, almond, peanut and many more can be processed through Rotary Cold Press to produce natural oils. As it can extracts the oils without any heat treatment, it produces less quantity oil but carries all their natural aromas and other ingredients.

Rotary Cold Press suitable to produce oils which can be utilize or considered to keep their natural and therapeutic values. Some oil seeds like white and black sesame, simsim, coconut, almond, peanut and many more can be processed through Rotary Cold Press to produce natural oils. As it can extracts the oils without any heat treatment, it produces less quantity oil but carries all their natural aromas and other ingredients.  

We are making Batch and Continuous process refineries for edible oils. Both types require mainly three steps of Unit Operation called Neutra-lization, Bleaching, and Deodorization. In addition to it, some oils like palm and rice bran oil requires additional step called Fractionation. Generally, selection of batch vs. continuous depends on refining capacity. Batch set-up is ideal for smaller refining capacities upto 30 Tons per day while larger refining capacities would efficiently operate under continuous process set up. We make wide range of refining capacity set-up from 10 Tons per day up to 1,000 Tons per day state of the art refinery complex. The sequence of the refining processes is always be 1. Neutralization - 2. Bleaching - 3. Deodorization. Each step of refining removes undesira-ble substances from the oil. Neutralization process step removes Free Fatty Acids from the oils, Bleaching can reduce the oil color and remove any residual impurities from the neutral oil while Deodorization can remove low molecular weight substances which are responsible for undesirable flavor. The first step of refining, Neutralization, can be perform by two methods called Physical and Chemical process. As their names indicate, in chemical process, it requires alkali, sodium hydroxide, to remove Free Fatty Acids from the neutral oil while physical refining can distilled off low boiling point Free Fatty Acids from the neutral oils at high temperature under high vacuum. The chemical process generate soapsoap-stock as a by-product while physical process generate fatty acids with low boiling point substances as by-products.

Vegetable oils can be extracted from oil seeds like Peanut, Soybean, Sesame, Rapeseed, Sunflower, Palm & Palm kernel, Mustard, Cotton seeds, Coconut, Camelina and Castor Seeds. Oil extraction can be done by mechanical screw pressing of the oil seeds and this equipment called Expeller. Oil seeds are complex mixture of protein, fiber and triglycerides of fatty acids and extract out these triglycerides from its remaining portion is quite simple but requires some attentions. All oil seeds needs to be pretreated prior to expelling into Expellers in order to extract out oil quite easily with minimum energy requirements. We supply complete set of such unit with pretreatment unit comprises of seed Decorticator/cracker/cutter, Steam cooker with Expeller. Extracted crude oil requires piston pump to transfer and Filter Press to removed solids from crude oil which we supply with Oil Mill machineries. Oil mill capacities ranges from 1 Ton per day up to 1,000 Tons per day and we can supply complete set-up of any capacity required. Oil seed pretreatment set up varies for specific oil seeds although all must go through seed cleaning and heat treatments prior to crushing. Generally, these are some equipments required for pretreatment for various oil seeds, Expelling and handling crude oils. Seed Cracker required for Sunflower/Mustard/Rapeseeds Decorticator for Peanut Seed Cutter required for Coconut Special Seed Cracker for Palm Fruit Cooking kettle and Expeller for all oil seeds Piston Pump to transfer crude oil Plate and Frame Filter Press to filter out solid materials from crude oils. We provide complete Oil Mill set-up for any oil seeds which works ef-ficiently and produce desired quality oils with less maintain costs. Moreo-ver, we provide our clients quality components which lasts longer and provide additional parts to replace worn out parts from the Oil Mill.

We fabricate various capacities of Ice manufacturing Plants. It is a series of heat transfer coils where Ammonia gas can be compressed and de-pressed to cool briane water. Ice formation happen in various sizes of Ice-cans and these Ice blocks can be transferred by crane lifting trolley. Typical Ice making plant comprises of following equipments. Ammonia high pressure compressors Ammonia Receiver Ammonia Accumulator Ammonia condenser coil Ammonia liquid separator, Brine vessel with agitator and drive Freezing pipelines brine tanks, Cooling coils We fabricate and install complete plant set-up according to the required plant output. Moreover, Cold storage equipments are pretty much similar to these equipments therefore we can supply Cold Storage machineries as well.

Essential oil can be extracted by steam distillation. As the feedstock contain very less percentages of such oil, it could be very difficult or not possible to extract by mechanical pressing. Our plant set up can able to process following feedstocks in order to extract their oils. Cedarwood and Western Red CedarCumin SeedsPalmRosaPalo Santo and other feedstocks which can be processed through steam distillation. Usually, this is a batch process and steam can be applied at moderate pressure into extraction vessel and then discharged from the top of the vessel. These condensed water-oil mixture can easily be separated by gravity separator. We also provide continuous extraction plant where large feedstock needs to be process.

We are making Batch and Continuous process refineries for edible oils. Both types require mainly three steps of Unit Operation called Neutra-lization, Bleaching, and Deodorization. In addition to it, some oils like palm and rice bran oil requires additional step called Fractionation. Generally, selection of batch vs. continuous depends on refining capacity. Batch set-up is ideal for smaller refining capacities upto 30 Tons per day while larger refining capacities would efficiently operate under continuous process set up. We make wide range of refining capacity set-up from 10 Tons per day up to 1,000 Tons per day state of the art refinery complex. The sequence of the refining processes is always be 1. Neutralization - 2. Bleaching - 3. Deodorization. Each step of refining removes undesira-ble substances from the oil. Neutralization process step removes Free Fatty Acids from the oils, Bleaching can reduce the oil color and remove any residual impurities from the neutral oil while Deodorization can remove low molecular weight substances which are responsible for undesirable flavor. The first step of refining, Neutralization, can be perform by two methods called Physical and Chemical process. As their names indicate, in chemical process, it requires alkali, sodium hydroxide, to remove Free Fatty Acids from the neutral oil while physical refining can distilled off low boiling point Free Fatty Acids from the neutral oils at high temperature under high vacuum. The chemical process generate soap/soap-stock as a by-product while physical process generate fatty acids with low boiling point substances as by-products. The second step of refining, Bleaching, can be done under vacuum and requires bleaching earth and carbon as adsorbents to adsorb color bo-dies from the oils. Once the process done under these parameters, spent earth and carbon can be filtered off by means of Filter Press or Pressure Leaf Filter to obtain low color clear oil. The third step of refining, Deodorization, can be done at high temper-ature around 250 degree celsius and high vacuum by constantly sparging steam through the oil to distilled off low molecular weight substances from the Deodorizer vessel. Then, the oil can be cool off by incoming cold oil followed by coiled cold water circulation into cooling vessel. Palm and Rice bran oil requires one additional process step, Fractionation, due to both oil contains high percentages of saturated fatty acids. Fractionation can be done by controlled rate cooling of refined oil to form solid particles of saturated fatty acid triglycerides followed by filtering off such saturated triglycerides will produce two products - Saturated and Unsaturated fractions. Fractionation unit comprises of chiller, compressor, condenser and special polymer filter press. We fabricate and set up refineries which can process any oil efficiently with low maintain costs. We not only manufacture and set up refineries but also provide support to existing refineries to modify their process equipments to run at better efficiencies.

Agriculture residue and certain oil seed meals contain high nutritional value which can be utilize to feed cattle, fish, chicken etc. Cattle feed manufacturing plant comprises of three main unit operations. Three main processes of animal feed machinery (cattle feed machinery): Raw materials grinding: Various agricultural residue are in different sizes and nutritional values. Grinding mill can grind these materials into fine desired size particles which can be easily mixed with other ingredients. Raw material mixing: A special type of horizontal type mixer is used for mixing of all raw materials with binders. This machine is designed specifically made heavy-duty for homogeneous mixing which represents in final product. Palletizing: Palletizing is done through a specially designed heavy-duty pellet mill. It can produce pallets in various sizes suitable for various animal feed.