Ganesh Quality Machines Pvt. Ltd. Ichalkaranji, Kolhapur, Maharashtra

Ganesh vibrating knockout machine is rigid in construction to sustain and to transmit the vibration to the moulding box. Vibration is by electric motor through belt drive or by VIBROMETER. Vibration is controlled by unbalanced weights provided on each side of spindle. The separated sand from the moulding box effectively, falls on the grid and flows to the bottom conveyor of sand plant. It stops the breakage of mould box and increases life.   • Rigid construction to sustain & transmit the vibration to moulding box.• Vibrators are controlled by Rotary eccentric weights provided on both side of spindle• Stops the breakage of mould box & increase life.• Capacity - 500 kg. to 5000 kg.  

Ganesh tumbling barrel is proven design. This machine is fabricated with thick plates, flats and channels. The v–belt pulley is provided on one side of barrels. The main shaft is rotated in oil lubricated bush bearing. The barrel is driven through v-belts so jerks are avoided, the barrel can be provided with dust extracting system. The different sizes of tumbling barrels will be supplied as per customer requirement  

We are leading manufacturer, supplier and exporter of huge range of Swing Frame Grinder.   Ganesh swing frame grinder is designed to withstand heavy loads. The bearing housing is clamped to the heavy tube and guard. The main body is constructed from heavy seamless tube. The spindle is dynamically balanced. The design is precisely made to make the machine vibration free. Belt tensioning is provided.• Complete is dynamically balanced• Belt tensioning arrangment is provided• Capacity: 12”, 14”, 16”, 24”• Motor : 5, 7.5, 10 & 15 HP  

Ganesh dump box automatic shell moulding machine is easy in operation, it increases production, gives Accuracy, finish and reduce rejection. This machine is equipped with turnover type dump box with spindles running in ball bearings. The pattern plate is clamped on the dump box by spring loaded clamps which are self actuated by cams. The reduction gearbox and motor drive the machine by heavy duty chains. Ejection mechanism is operated by a pneumatic cylinder. The top heating oven is operated by pneumatic cylinder. Heaters also provided under the pattern plate.• Auto shell moulding machine (turn over type dump box model)• Plate size : 300*450, 450*600, 500*750

Ganesh hand operated shell moulding machine is designed for quick operation of shell baking. This is sturdy in design and easy in operation. The air heaters are fitted at bottom and on top of pattern to heat equally. All the sides are heat insulated. Ejection mechanism is operated by pneumatic cylinder. Heater box movement is also actuated by pneumatic cylinder.Salient features:• Compact and fully automatic with PLC control.• Less air pressure is required.• Less wear on pipe and pipe fittings.• Low maintainance.• Lowest energy consumption compared to other way of transportation.

shell moulding machine is designed for quick operation of shell baking. This is sturdy in design and easy in operation. The air heaters are fitted at bottom and on top of pattern to heat equally. All the sides are heat insulated. Ejection mechanism is operated by pneumatic cylinder. Heater box movement is also actuated by pneumatic cylinder. Salient features: • Compact and fully automatic with PLC control. • Less air pressure is required. • Less wear on pipe and pipe fittings. • Low maintainance. • Lowest energy consumption compared to other way of transportation. • Capacity : 1 ton- 10 ton per hour.

shell moulding machine has made a revolutionary change in shell moulding production. We are Indians largest manufacturer and exporter of four station shell moulding machine. Four stations automatic shell moulding machine is designed precisely and constructed for the huge production of moulds. The machine consists of square rotary tables and one match plate on each side of square. The rotation consists of fast speed and slow speed with brake system controlled by limit switches. In the four stations, the sub stations are : investment, preheating, after heating and ejection. Only one operator is required to operate the machine. The bucket elevator is installed on one side of the machine in which the sand is elevated to the top hopper for sieving. Below the top seiver hopper is mounted, with pneumatically operated butterfly valve.

Plate size : 200*600, 300*600Core size : Small to MediumCore volumes : Medium to highThis is high productive machine This machine can be supplieed as completely automatic machine with core carrier and core extractor  

Ganesh shell core shooter ( Top shooting with roll over )Plate size : 400*800, 500*900Core size : Medium to big coresCore volumes : Medium to large This machine is best suited for aluminium Die Casting Industry The core can be hollowed out easily hence decoring is easy

Plate size : 500*700, 600*800, 600*1200, 500*1100Core sizes : Medium to big coresCore volumes : Medium to highOperation : Pneumatic, hydrualic  

To protect the environment from waste foundry sand and to make easy availability of raw sand into the system, thermal reclamation of the sand is the best option.Foresighting the need of quality product in thermal reclamation, ganesh quality machine has joined hands with German manufacturer Förder - und Anlagentechnik GmbH (FAT), founded in 1973, and acting as plant manufacturer worldwide. FAT is characterised by quality, technological progress with ground-breaking developments and a well thought-out customer service strategy.Thermal reclamation : reclaim with new sand qualityEnvironmental protection, sparing use of raw materials resources and higher demands on casting quality make a continuous improvement in processes necessary. Because of this economical, reasonable and sustainable recycling is becoming more and more important. By using the thermal reclamation plant rests of organic binder, which have still remained on the sand grain, get burned away. Due to the low height of the sand layer within the oven, every sand grain has contact to the flame at all times and the German rule concerning the exhaust gases "TA-Luft" is observed. Also fine sands can be reclaimed. The produced reclaim has a loss of ignition of up to 0,1%.The installation of the FAT thermal reclamation plant offers the following advantages to our customers : a) In the by pass, generating new sand from reclaim. This generated new sand can be added flexibly to the reclaim, which means a reduction in total loss of ignition (LOI) within the sand system b) Treating used sand, which used to be discarded, in the way that the thermal reclaimed sand can be used as new sandCost reduction by thermal reclamationThe FAT thermal reclamation plant is the possibility to minimize the part of new sand as well as the quantity of used sand to be landfilled. In this way the acquisition costs for new sand and the disposal costs for used sand can be reduced by up to 95%.Your savings potential per year : To generate new sand from excess used sand! With assumed costs of40 € per t new sand and40 € per t expenditure on disposalthermal reclamation allows for a potential of savings for 8 t new sand per day - approx. 100.000 €/year16 t new sand per day - approx. 240.000 €/year30 t new sand per day - approx. 480.000 €/yearFurther advantages of the application of thermal reclaim :• higher size accuracy of castings• better casting surface• lower fettling effort• less waste• lower demand for binders

To protect the environment from waste foundry sand and to make easy availability of raw sand into the system, thermal reclamation of the sand is the best option. Foresighting the need of quality product in thermal reclamation, ganesh quality machine has joined hands with German manufacturer Förder - und Anlagentechnik GmbH (FAT), founded in 1973, and acting as plant manufacturer worldwide. FAT is characterised by quality, technological progress with ground-breaking developments and a well thought-out customer service strategy.

Rotary sand drier is specially designed to improve the quality of sand which ultimately reflects in quality and economy of castings. Moisture is removed from sand effectively. Ganesh sand drier is sturdy in design and rigid in construction. The drum body is specially designed to withstand high temperature of firing unit. To avoid the heat loss drum is wrapped with asbestos sheet. This machine is designed to for maximum sand drying capacity in minimum time. The sand is conveyed from one side to other with fin type screw conveyor. The drum is rotated on rollers. Requires less floor space and minimum oil consumption. Cone type sand drier and double drum type sand drier are also available.

Production Capacity : 1 ton per hour to 5 ton per hour

  Ganesh sand muller is designed for mixing of heterogeneous mass of two or more dry or wet material into homogeneous uniformly blended and bonded product. This machine is sturdy designed made from heavy channels and plates. The rollers are spring loaded to adjust mulling pressure.• Accessories : auto sand charging system, automatic cycle control, carbide tipped scraper blades, linings for drums, sand aerator.• Ganesh sand mullers are provided with sand aerator, sand charging system, carbide blades and S. S. linings. Capacity 50 kgs to 1 ton. Ganesh has taken plunge to automize the existing sand muller into highly productive one.We give customize solution to your existing mullers and improve productivity with minimum human dependence.• Muller capacity - 75, 125, 175, 250, 350, & 500 kg• Mixer capacity - 50, 100, 150, 200, 300, & 500 kg• Rollers are spring loaded• Auto charging system, cycle control can be made to accommodate additional facilities

  Solid resin sand coating plant has many advantages over liquid resin systems. High strength achieved at lower resin percentage, improved quality, reduced cycle time to name a few. To fulfill the requirement of customers in solid resin system, ganesh has put in research and development effort and come up with best product. We have exported the complete systems to other countries like turkey, iran, south africa. We can design complete automatic turnkey plant with auto weighing system for each binder, SCADA controls and complete sand handling system.

Ganesh quality machines is one stop solution for our customers for the installation of resin sand coating plants. We not only sell our products but we guide our customer to select the proper process. Our team of expert can design complete plant for the customers with focus on flexibility and Process control. Our customers do have a competitive edge over the competitors.

Ganesh resin sand coating plant is a specially designed plant working on a warm coating process. We are the India’s leading manufacturers and exporters of sand coating plant. Main machine consists of four parts like sand mixer, hot air oven, sand sievers and cyclone. The mixer impeller is ‘S’ blade type fitted with replaceable Ni-hard tips and liners. The hot air from blower is forced into the drum through the oven. A bucket type sand charger is operated pneumatically. High heating efficiency is maintained with the help of heater box insulated with ceramic wool blanket. The bucket type screen is a high energy screen that breaks the lumps and sieves the sand without damaging the coating. The cyclone separates the resin sand particles with the help of cyclone effect and gives smooth flow of separated particles. The control panel has fully automatic operation • Export to many countries. • Batch capacity : 70 kg to 350 kg.  Optional accessories :  • Automatic pre weighing arrangement for sand as well as resin • Volumetric dosing of resin • Electronic batching system • PLC control • Capacity - 50, 70, 100, 150, 200, & 300 kg. • Works on the warm coating process • Plant consists, Mixer Chamber with 'S' type blades, Hot air chamber with Blower, vibrating screen, cyclone to collect coated sand & to remove fine dust and control panel for fully automatic operation cycle. • Optional Heating : Electrical, LPG, Diesel etc. With experience of more than 30 years in sand coating application and more than 70 installations till date, we can claim that Ganesh Quality Machines Pvt. Ltd. is the biggest manufacturer of resin sand coating plant in India. Our team of experts will give you best solution as per your requirement. We can give you complete consulting right from the sand selection, binder selection, level of automation required as well as all supporting equipment for sand coating. We are one stop solution for sand preparation equipment like sand drying, sand cooling, sand Handling, sand sieving. We can design complete flexible plant with automatic weighing and batching system for sand coating.  

sand coating plant is a specially designed plant working on a warm coating process. We are the India’s leading manufacturers and exporters of sand coating plant. Main machine consists of four parts like sand mixer, hot air oven, sand sievers and cyclone. The mixer impeller is ‘S’ blade type fitted with replaceable Ni-hard tips and liners. The hot air from blower is forced into the drum through the oven. A bucket type sand charger is operated pneumatically. High heating efficiency is maintained with the help of heater box insulated with ceramic wool blanket. The bucket type screen is a high energy screen that breaks the lumps and sieves the sand without damaging the coating. The cyclone separates the resin sand particles with the help of cyclone effect and gives smooth flow of separated particles.

Ganesh rotary sand drier is specially designed to improve the quality of sand which ultimately reflects in quality and economy of castings. Moisture is removed from sand effectively. Ganesh sand drier is sturdy in design and rigid in construction. The drum body is specially designed to withstand high temperature of firing unit. To avoid the heat loss drum is wrapped with asbestos sheet. This machine is designed to for maximum sand drying capacity in minimum time. The sand is conveyed from one side to other with fin type screw conveyor. The drum is rotated on rollers. Requires less floor space and minimum oil consumption. Cone type sand drier and double drum type sand drier are also available. • Capacity : 1 ton per hour to 5 ton per hour • Designed to improve quality of sand which ultimately reflects in quality & economy of casting • Fuel - Diesel, Kerosene, Crude Oil & LPG etc • Available in compact double drum type design • Requires less floor space & min, oil consumption

Ganesh rotary polygon sand seiver is designed to get the high quantity of sand.• Capacity : 8 Ton to 10 Ton / Hr. (Dry Sand)• Motor : 3 H. P. & Reduction Gear Box

Ganesh drum type sand Siever is intensively used in large and medium type foundry. The drum is fabricated and mounted on two rigid frames. The drum is wrapped with required M.S. mesh sieve. Sieve is replaceable.• Capacity 8-10 ton per hour• Fabricated drum mounted on two rigid frames• Drum is wrapped with replaceable MS sieve• Capacity : 8-10 TPH• Motor : 2 H.P. & reduction gear box

Over the years foundry industry have advanced in all departments like molding, casting, core making but need of quality metal finishing product is never resolved. Finishing has always been the bottle neck operation in foundries. To offer a perfect finishing product for our customers we have collaborated with Italian company TREBI a leader in offering customized solution to the metal finishing applications like cutting, deburring, grinding polishing. With more than 30 years in the business and more than 400 installations worldwide Trebi is the perfect partner in resolving finishing problems. Trebi is not just a robot applicator, but machine builders Trebi is involved in mechanical design, electrical design, software programming, machining of all components, building, service in short everything out from one hand. Today trebi can offer its customers perfection in cutting, deburring, grinding and polishing application You can expect following benefits after installating trebi systems like : Margin incrementmProcess simplification, safety, less occupational injuries process traceability, no rejection and quicker deliveries. You can expect your most troublesome area like fettling can become your profit centre for the organization.

Ganesh portable vibratory sand siever is specially designed for small foundries. The salient feature of this machine is that it can be moved easily moved at any corner of foundry. The pan is suspended and vibrated with unbalanced weight. The pan is designed in such a way that sieved sand goes in one direction and unsieved sand goes on other side.• Easily moved at any corner of foundry• Available in single, double & three deck models• Capacity : 3 TPH• Motor : 1 H.P.

Pneumatic Moulding Machine is a modified version of pin lift hand moulding machine.This machine gives added advantages of costly pneumatic moulding machine in minimal cost. This is proven design. This machine is used in small and medium foundries where ramming is manual.