Process Control & Systems Hatibagan, Kolkata, West Bengal

Maximum Working Pressure :- 10 bar Circulation ports :- 1/4" BSP(M), Outlet port :- 3/8" BSP(F)Swivel, wetted parts :- 304 Stainless steel, Alluminium Viton

Safety cables should be used on all blast hose and air hose connections to reduce the danger caused by hose coupling failure. Safety cables are available from Blastline in two sizes: (1/8" cable x 20" long, %" cable x 38" long) Designed for WI to 1%" OD hose and for 1WI to 3" OD hose.  

Exhaust Fan Motor Paint spray booth is mounted with high efficiency centrifugal exhaust fan and motor to suck the fume and particulate matter in air. Water Pump & Piping Paint spray booth provided with water pump and suitable piping arrangement for proper circulation of water. Throttle Valve To control water film thickness on the drain wall.

The “U” shaped partial reclaim system adds two longitudinal metered screw assemblies along each side wall of the blast room. The position of the screw assemblies allows automatically reclaiming approx. 60 - 90% of the blast media. This floor design is typically utilized in a “flow-through” room configuration where heavy work pieces and/or material handling devices can drive into the room and position the work piece on the steel covered concrete floor located between the longitudinal screws. This system is best suited for medium to high production.  

ARCJET 96 ® The ARCJET-96 Gun is light and easy to use. It has simple adjustments and requires minimal maintenance. Closed Nozzle System to ensure high bond strength and finespray. Pull Wire Feed System by Air Motor (1000 RPM for high melting wires and 2500 RPM for low melting wires). Forced air-cooled arc-head (patented) to keep air cap, nozzle positioner and spray head cool, thus preventing overheating at high amperes. Compressed air requirement: 35 CFM FAD at 60-80 psig (5bar).   Arcjet Power Source New technology for power supply in combination with highly accurate wire feed and modified air cap geometry. Allows controlled and uniform energy transfer onto the wire being sprayed. Flexible energy transfer based on application. Top tilt opening for easy access of control panel.

Weight : 3.5 Kg

Removal of heat treated scales. Special Features : The general purpose versatile swing table type machine is applicable for wide ranged larger sized medium or heavy weight castings, forgings, heat treated work, welded & bolted structures etc. The different types of parts like transmissions housings, engine blocks and heads, wheels and crank shafts can be blast cleaned. The machines are ideally suited for forgings, castings, and miscellaneous fabricated items for batch production with a mix of large & small items. PCS manufactures wide range of door mounted 30" to 96" diameters swing tables type shot blasting machines having light weight capacity of 350 kilograms To heavy weight capacity of 4500 kilograms, weight components, which are the conventional, most economical low powered and commonly used machines by a small, medium and large scale foundries, heavy machineries as well as various types of industries. To suit the requirement, the different models are avialable with various accessories like second door for additional productivity, either manganese or rubber linings on tables, doors and cabinet walls and either gravity type for low dust load or rotary screen type for screening of high sand & rust content dust generated along with fabric and pleated type bags dust collectors, which are operated by either mechanical shaker type or compressed air reverse pulse operated bags cleaning.   Applications : Aesthetic Finishing of Die Castings of Aluminum, Zinc & Alloy Steels. Desanding & Descalling of Castings & Forgings. Shot Peening of heavily stressed components. Preparation of Surface for protective coating. Cleaning of Castings & Forgings. Removal of heat treated scales.

The reclaim floors utilize a heavy-duty screw to return the abrasive to the separator/classification system. The standard screw is 9” in diameter, which consists of a 5” diameter schedule - 40 pipe wrapped with ¼” thick flighting.

There are 3 models of it Cleans internal surface of pipe Provided with 2 nozzles Suitable for pipes of dia. 165mm to 914mm & length up to 12mtrs. Air required - 425 to 1020 M3/hr with pneumatic motor.

Bulb socket type Maximum Working Pressure :- 10 bar Inlet/Outlet ports :- 3/8" BSP(M), 3/8"BSP(F) Wetted parts :- 304 Stainless steel, Nylon UHMWPE

Super Blast - SB Works on INDUCTION - SUCTION principle of abrasive delivery. The super blaster ensures continuous working and no interruption in blasting cycle. Recommended for light and medium sized components where surface is to be cleaned or deburred or to impart with fine matte finish. Useful for heat treatment shops, tool, die and mould makers and shot peening of light metal components etc. SB machines are incorporated with reclaimer which ensures uniform cleaning and finishing each time and in every next operation. This is achieved by an automatic system of abrasive cleaning and separation built into the reclaimer. Dust and debris are separated and only clean and sized abrasives are carried to clast gun-ensuring a homogeneous finishing. Most cabinets of other make do not have the reclaimer as standard practice. Pressure Blaster - PB Works on DIRECT PRESSURE principle of blasting, the pressure blaster produces high abrasive velocity resulting to cleaning of job at faster rate. A pressure vessel directly bolted below hopper of cabinet has automatic abrasive refilling arrangement. A tubular fabric bag type dust collector with generous filter area is attached with cabinet as standard feature for high efficiency of dust collection. A manual shaker is also provided for bag shaking PB is recommended for fast cleaning, for removal of heavy rust and corrosion using coarse abrasive, it is most suitable for etching the surface needed for rubber-lining. FRP lining and metal spaying. Castings and forgings are cleaned speedily. Blast pressure can be controlled from 30 to 90 psig. Almost all types of coarse and medium size abrasives can be used depending upon application. Wet Blaster - WB Works on INDUCTION - SUCTION principle of blasting. The most important point in wet blasting is its ability to use very fine abrasive - as fine as 5 microns. Fine abrasive are suspended in liquid, usually water and then pumped to a nozzle as a slurry. At nozzle, the slurry is introduced into air - stream and propelled against job. The glandless slurry pump is used to feed the slurry at positive pressure into blast gun. The wetter parts of pump are of thermoset plastic material for corrosion resistance. WB machine is useful in tool room to remove feather burrs multi-tooth cutting tools, such as, milling cutter holes, broaches and taps eliminating hours of hand honing time. It deburrs intersecting holes in precision parts which are inaccessible by any other method. The finest machined surface can be super-finished without damage to sharp edges and exact tolerances.

Portable hand held gauge for measuring the orifice size (inches) and air consumption (CPM @ 100 PSI) of an abrasive blasting nozzle.

All standards models of Portable Abrasive Blaster are available with and without Remote Control Version.In five standard models having cleaning rate from 3 to 20 sq-meter/hr.Tungsten carbide venturi nozzles in 5mm, 6mm, 8mm, 10mm, 12mm bore. Air requirement varies as per model from 45 cfm to 250 cfm at 80 psi.   1) Automatic Filling Value :The machine is provided with automatic musroom valve (Filling Valve) for quick refilling of abrasive. 2) Tungsten Carbide Venturi Nozzle :The long & short series convergent-divergent tungsten carbide lined blasting nozzle ensures high velocity, evently distributed blast pattern & higher blasting output and provides lower wear, longer life and greater resistance against breakage. 3) Blast Hose :The blast hose is highly abration resistance with improved mixing valve outlet for longer life, high flexibility with lower bend radius & light weight and electrically antistatic for safe operation. 4) Abrasive Control Valve :The machine is fitted with pinch valve with hand wheel to control the abrasive flow through blast nozzle. 5) Abrasive Sieving :A wirw screen is fitted with pneumatic vibrator to sieve abrasive to avoid blast line choking. 6) Abrasive Tank Construction :Abrasive tank is fabricated from tested quality steel plate in accordance with IS-2825 and hydraulically tested at 250 psi. 7) Automatic Exhaust Valve :It vents outlet air and thereby machine is depressurised instantly. Valve opens automatically with stop of air supply to machine and vice-versa. 8) Air Filter & Pressure Gauge :An online air filter and pressure gauge is provided. 9) Ball Valve :The machine is fitted with ball valve having stainless steel ball (An anti-corrosive material) to ensure full air flow without pressure loss.

Maximum Wroking Pressure :- 345 bar Intlet Port :- 1/4" BSP(M) Tip connection :- M 18 X 1 (M) Wetted parts :- 304 Stainless steel, Tungsten Carbide Valve, Alluminium, PTFE  

Cleans internal surface of pipe Suitable for pipes of dia. 65mm to 305mm Provided with centering collar for pipe ID of 127-305mm Air required - 340 M3/hr

KU-15C Portable mounted on 4 wheels Uniform cleaning and finishing Vaccum pump recovery Two Gun outlet

The range is suitable for transferring paint materials, oils, explosive liquids, feed multiple spray guns and paint circulation systems.It is designed for high delivery upto 30 ltr/min. Features -: Pneumatically sensed stall free Air Motor High Flow Rate Stainless Steel rust proof Hydraulic Body Ice Free Motors Light and easy Handle Easy maintenance Compact size Hard coating piston and cylinder Resistance to wear and tear Durable Easily replaceable Compliance to EC norms

Maximum Wroking Pressure(SS) :- 120 bar Maximum Working Pressure(AL) :- 20 bar Inlet, Outlet, Drain ports :- 3/8"BSP(F), 3/8"BSP(F), 1/4"BSP(F) Filter cassette size :- 27mmX145mm long Wetted parts (05 007 000 07) :- 304 Stainless steel, PTFE (05 007 000 00) :- Aluminium, PTFE  

Blastline Hypodermic Pressure Gauge measures the air pressure in abrasive blast hose at or near the nozzle