UNIVERSAL GEAR INDUSTRIES & ENGINEERING Kaikhali, Kolkata, West Bengal

UGI Wire & Rod Mill boasts numerous advantages in term of productivity , quality and efficiency. No Twist Block Mill & The stand design incorporates many features and vital for the best operation of quality of wire-rods , close dimensional tolerances of the end product +- 0.10mm and ovality 0.2mm. with scale loss upto 0.6% . The UGI Engineering also accommodates a single pass design from stand 1 through to the last stand of the finish block , a feature that significantly increase utilization.   Morden Twist Free Finishing Block The twist free finishing block is of an advanced design, engineered to meet the strenuous demands of today’s high speed rod mills. The configuration comprises an electric motor driving through a synchronizing gearbox to give twin output extended to bevel gearboxes to from the two main mill drive-shafts of the block. From these drive shafts the bevel gears take the drive to the stands at 45º on each side of the vertical center line so giving 90 º stand to stand relationships. The drive shaft’s and bevel boxes etc, is all below pass line thus giving a low overall mill height for maximum operator access, visibility and operation.   UGI Morden Mill Stand The stand design incorporates many features and vital for the best operation and production of quality rod. The roll / roll holder is of a design which allows the carbide rolls to be mounted on the holders, without introduction of hoop stresses into the carbide, with a consequential reduction in the incidence of roll breakages. This design together with the very high roll pass life, has established installations with greater roll life. This of course has noticeable effects on the mill availability times and hence on production figures.   Cooling System The controlled cooling system consists of a roller type conveyor advancing the rod spirals over axial flow air fans and diffusion chambers. To ensure satisfactory mechanical operation under the arduous conditions of slow cooling, the conveyor will have solid rollers of a length sufficient to move their bearings away from the heat source, the bearing themselves being housed in water cooled housing. Mill shears and saws UGI Mill Shears & Saw Machine has made from EN-8 Steel fabricated stress relived body construction with control panel, starter, Automatic Operating System & Centralize Oil Lubrication System . UGI Engineering offers a full line of hot and cold shears necessary in a wire & rod mill for a wide variety of requirements, such as head/ tail cropping , dividing, sampling or scrapping, cutting-to-length.   Wire Rod Finishing Components UGI Engineering has extensive portfolio of equipment to cover the complete range of final processing needs. From counting to bundling and stacking – every thing can be arranged for a smooth final production process.   Cooling Beds UGI Engineering cooling beds are designed using standard elements that can be combined in accordance with plant product mix requirements and production capacity. The coil handling facility will be equipped with a circumferential and radial strapping machine, robotic marking machine, and coil inspection station  

We are offering ugi mill stand. Ugi engineering works private limited manufactures mill stand of conventional design as well as housing less stand of wire rodstmtlight section medium section mills. Salient features of ugi stand • compact and simple design to ensure quick roll change, easy maintenance and to avoid major down time • ugi mill stand is stress relieved and accurately machined. • heavy duty and sturdy design which is suitable for overloads. • single lubrication point for all mill bearings and wear-out liner. Technical specification • 3 hi & 2 hi stand in horizontal and vertical configurations ( universal & housing less stands). • conventional and pre-stressed mill stands. • mill size ranging for production of 8 mm to 40 mm mill at 50 tonhr. • rollneck bearing schemes incorporating antifriction spherical roller bearing or multi roller bearing or fibre bearing. • material available in steel castingcast ironsteel fabricated

We are offering tmt bar mill. Ugi engineering is capable of designing all mill accessories for high durability and maximum up time. The high quality of the components and a reliable standardization of spare parts, ensure our customers’ expectations. Ugi offers 5 years warranty for their products in place of normal 1 year warranty available in the industry. Bar finishing components ugi engineering has extensive portfolio of equipment to cover the complete range of final processing needs. From counting to bundling and stacking – every thing can be arranged for a smooth final production process.

Pinion stand, Oil seals of very good quality are also provided at input & output ends of shafts to prevent leakages of oil, which is a normal phenomenon in gear boxes. For these reason UGI made Pinion stand have very good in India & abroad.

UGI Engineering provides the complete Narrow Hot strip Mill equipment, components, utility, drives, electrics and automation systems to meet demand for the highest performance, product quality and operational flexibility. Since ERW Pipe & Tube mills require narrow strip in coils, UGI has specialized in designing strip mills for to meet the requirement. The mill ensures proper thickness & edge of the Strip . The coil weight is increased to match the pipe mill requirement. As the narrow strip need be with scale through clean surfaces the control is started from the reheating process.   Furnace Optimization UGI Engineering are using high quality of components in Furnace including refractory bricks, Burners ( as per the design of Indian Institute of Petroleum, Dehradun ) and operate at low excess air levels, give improved fuel economy and reduced scale/burning losses. This saves on steel in addition to better surface finish of the rolled components. The heating strategy has a major influence on both the quality of reheated pieces and on the amount of fuel used for reheating.   Mill Stand All mill stands are built heavy to with stand high rolling load. Roll necks are with antifriction bearings. Close control set up of screw down & axial shift of rolls are provided to prevent roll skewing during rolling. Finishing Mills are 4-High design to give 8 gage accuracy. Edging stands are provided for edge control.   Cooling & Finishing Equipment Narrow strips are coiled are edge with controls to keep the edges in time . Vibratory slat conveyers is with controlled speed to feed the strip coiler.   Coil carrying Conveyors Coil carry conveyors are designed with optimum space utilization and to prevent scratches on strip surface.   Coil Binding machine Coil Binding machine is automatic to strip the coil & put tags.

Hot rolling mill for Long products, UGI Engineering has been manufacturing most modern Light, Medium & Large Section Mills of ferrous & non-ferrous Metals to minimize the operational costs, increase productivity and fuel & power efficiency and for reduction in environment pollution.  Mill Arrangement & Layout   UGI make full arrangement drawings of the Section Mill to meet customer’s production requirement. The mill composition is made such that production programme may be achieved with the minimum labor & with less cost of production. UGI make the plant layout to file the customer’s land profile. All necessary auxiliaries are also specified by UGI.   UGI Mill Stand   UGI Mill stand has Compact and simple design to ensure quick roll change, easy maintenance and to avoid major down time. Heavy duty Housing will be steel fabricated duly stress relieved with Single lubrication point is for all mill bearings and wear-out liner for enhance increase life of mill stand.   Mill Equipment   Section Rolling Mill equipment are of special design to allow quick roll setting & roll changing. UGI provides roll groove designs, complete drawings, rolling control charts etc.   Slit Rolling Layout

Misalignment of machines connected by rigid couplings not only causes excessive wear of couplings and machine parts but also increase power consumption. When two out of line shafts are connected rigidly, severe bending stresses are set up in each shaft. For each revolution, the shaft passes through a complete cycle of tension and compression stresses and would be likely to fatigue the shaft material and considerable heat and damage the whole mechanism. Universal Gear Couplings are designed to handle the misalignments of connected shafts. These couplings in an assembled condition are ready to take misalignment (see fig, 1,2 & 3)

UGI Mill Shears & Saw Machine has made from EN-8 Steel fabricated stress relived body construction with control panel, starter, Automatic Operating System & Centralize Oil Lubrication System . UGI Engineering offers a full line of hot and cold shears necessary in a bar or rod mill for a wide variety of requirements, such as head/ tail cropping , dividing, sampling or scrapping, cutting-to-length. Sawing units are available for rails, medium-large sections, large bars, and special steel grades, where sawing is preferred over shearing.  

We are offering mill shears. Mill accessories ugi consultancy manufacturing facility technology partner client ugi ugi mill shears & saw machine has made from en-8 steel fabricated stress relived body construction with control panel, starter, automatic operating system & centralize oil lubrication system . Ugi engineering offers a full line of hot and cold shears necessary in a wire rod mill , tmt mill , section mill & section mill for a wide variety of requirements, such as head tail cropping , dividing, sampling or scrapping, cutting-to-length. Sawing units are available for rails, medium-large sections, large bars, and special steel grades, where sawing is preferred over shearing.

Mill gear, The twist free finishing block is of an advanced design, engineered to meet the strenuous demands of today’s high speed rod mills. The configuration comprises an electric motor driving through a synchronizing gearbox to give twin output extended to bevel gearboxes to from the two main mill drive-shafts of the block. From these drive shafts the bevel gears take the drive to the stands at 45º on each side of the vertical center line so giving 90 º stand to stand relationships. The drive shaft’s and bevel boxes etc, is all below pass line thus giving a low overall mill height for maximum operator access, visibility and operation.

The advantages of using Geared Coupling on all directly connected machinery is now recognized and appreciated by engineers and operating men. Gear couplings are intended to compensate for the usual and unavoidable errors in alignment and should allow free lateral flowto the connected shafts. Even when favourable conditions permit perfect alignment to the two Shafts, there is no assurance they will remain so, the vibrations, the sinking of foundation, wear of bearings and inaccuracies in machining are all common enemies to the safe and efficient operation of connected machinery.

  UGI Consultancy Manufacturing Facility Technology Partner Client   UGI has the expertise in manufacturing high quality PINION GEAR BOXES specially suitable for Hot Steel Rolling Mills. Input shaft is of right quality Forged Alloy Steel (EN-24) ultrasonically tested. Bearing Journal properly ground . Gear Wheel is also made out of forged alloy steel (EN-19) ultrasonically tested . Gear Teeth generated on Hobbing machines . Housing is fabricated dully stress relieved and properly machined with boring operation done on Horizontal Boring machines. We use SKF/FAG/NTN make bearings . Transparent window provided on top to observe oil splashing for Teeth Lubrication of Gears. Air breather is also provided for purpose equalisation. Oil seals of very good quality are also provided at input & output ends of shafts to prevent leakages of oil, which is a normal phenomenon in gear boxes. For these reason UGI made Pinion stand have very good in India & abroad. CAPACITY: UP TO 5000 H.P. SPEED- : 50 TO 2000 RPM  

UGI Engineering cooling beds are designed using standard elements that can be combined in accordance with plant product mix requirements and production capacity. The design features cover a variety of applications : rounds from Ø 8 to 100 mm .

UGI Engineering has using Thermex , Germany & TEMPCORE, Belgium ,'s quenching systems to provide efficient cooling of ribbed products to meet virtually quenched and tempered rebar. Thermo mechanical Rolling (TMR) is made possible by a proper arrangement of rolling and cooling equipment, adequate load capacity in the rolling stands and intelligent rolling and cooling practices .The result is a refined micro structure in the product that has superior’s-rolled mechanical and metallurgical properties, eliminating or significantly reducing the subsequent downstream processes.  

We are offering wire rod mill. Ugi consultancy manufacturing facility technology partner client ugi ugi wire & rod mill boasts numerous advantages in term of productivity , quality and efficiency. No twist block mill & the stand design incorporates many features and vital for the best operation of quality of wire-rods , close dimensional tolerances of the end product +- 0.10mm and ovality 0.2mm. With scale loss upto 0.6% . The ugi engineering also accommodates a single pass design from stand 1 through to the last stand of the finish block , a feature that significantly increase utilization.