Hi Tech Engineering Works Poovarani, Kottayam, Kerala

The structure is fabricated with MS sections and has a vibrator with 1 HP motor, a feeding hopper and a bucket elevator with a 2 HP geared motor.

A slab cutter is a heavy duty machine where the size of the raw rubber materials is first reduced. It has a heavy duty MS fabricated chamber with the rotor assembled with heavy duty rotating knives with hard faced cutting edges. Another set of knives are fixed inside the chamber. A feed hopper is used of feeding lumps and blocks of rubber into the machine. This is used for plants of 24Tonnes/Day capacity only. Specification: MS fabricated body with EN8 case hardened knives with 50 HP U1000 gear box. Assembled together on a heavy duty base plate fabricated using 8” I-beam.

A shredder is used for size reduction of the rubber raw material. The body of the shredder is fabricated with MS plates. The cutter roller is made up of caste iron having 200 VHN hardness. The feed roller is made with stainliess steel with 5 HP motor and gearbox drive. The main cutter roller is driven by 50 HP motor having 1440 rpm direct with belt drive. The total unit is mounted on MS fabricated baseplates.

The single chamber hydraulic press is fabricated with ms plates. The power pack having 7.5HP* motor with high and low pressure pumps solenoid DC valves, pressure relief valves, pressure control modules, pressure gauge are assembled together and mounted on the top of the oil tank. The press is fully automatic with control panel. The capacity of oil tank is 300ltrs of oil with heat exchanger. The working pressure is 110kg/cm2. Chamber size: 700mmX350mm Main Cylinder Size Bore Diameter: 200mm Rod Diameter: 100mm Stroke of Cylinder: 600mm Lid Cylinder Size: Bore Diameter: 80mm Rod Diameter: 50mm Stroke of Cylinder: 500mm Output capacity 20 bales/hr *The above specifications are for a hydraulic press of production capacity 10 MT/Day and 15 MT/Day. For a Hydraulic Baling press of capacity 24MT/Day a Twin Chamber hydraulic press is used with the above specification for a single chamber and the power pack motor replaced with a 10HP motor.

this machinery is used for further size reduction of rubber lumps. The hammer mill is fabricated using ms plates having a rotor with blades of en-8 steel. The rotor is mounted on roller bearings on both ends. The machine is mounted on a base plate fabricated with ms channels. for plants of capacities 10 tonnes/day and 15 tonnes/day: the hammer mill having 48 free swinging hammers made of en8 are assembled in a rotor. The body of the hammer mill is fabricated with ms plates. The bottom screen is provided for discharging the milled rubber to the tank. It has a 40 hp motor with direct belt drive.   for plants of capacity 24 tonnes/day: the hammer mill having 96 free swinging hammers made of en8 are assembled in a rotor. The body of the hammer mill is fabricated with ms plates. The bottom screen is provided for discharging the milled rubber to the tank. It has a 50 hp motor with direct belt drive.

Capacity : 750Kg/hr

Capacity : 1200Kg/hr

The dryer unit is for removing the water content present in raw rubber pieces before pressing them into rubber bales using hydraulic press. The raw material is dried under optimum temperature by circulating hot air through the dryer tunnel. The specifications of the dryer unit varies with the production rate of the crumb rubber factory. The dryer unit consists of : 1.Drying Tunnel: This is a long tunnel fabricated with MS channels, lined with Aluminium plane sheets and insulated with glass wool. The tunnel is divided into many sections to maintain the temperature required for drying. 2.Trays: They are made with MS fabricated frames and 1 mm SS sheets. A normal tray contains 9 sections for carrying the wet rubber pieces into the dryer. The trays are covered with perforated sheets at the bottom for the passage of hot air for drying. 3.Rails: rails are fabricated inside and outside the drying tunnel for the movement of trays. Two shuttle trolleys are provided at both ends of the tunnel for shifting the trays. 4.Air Circulation unit: It consists of MS fabricated ducts insulated with Glass wool and axle flow fans connected to burning chamber and ducts for the circulation of hot air inside the tunnel. 5.Burner: It is the unit which produces heat necessary for the drying process. The heat is generated either by burning diesel or gas from gasifier. 6.Temperature Indicators: Temperature indicators are fixed at hot air inlet of ducts and other parts of the tunnel to ensure optimum temperature. 7.Pusher: A mechanical chain pusher with gear box and motor is fixed at wet rubber feeding zone of the tunnel.

Crumb rubber machinery, This machinery is used for further size reduction of rubber lumps. The hammer mill is fabricated using MS plates having a rotor with blades of EN-8 Steel. The rotor is mounted on roller bearings on both ends. The machine is mounted on a base plate fabricated with MS channels.

A Creeper or crepe rubber machine is used to shear the tiny pieces of rubber and make them softer so that all the dirts and other materials adhered to them can be easily washed away. A creeper consists of a set of Rollers mounted on caste iron frames, gear box and driving mechanism. A creeper unit consists of 1-5 creepers. The rollers are made of caste iron and the connecting gears are made of EN-8 material.

BUCKET ELEVATOR It is suitable for feeding material from the pre-breaker tank to the hammer mill.   CONVEYORS Conveyor 3.5x.5m: MS channel fabricated frame with 2HP geared motor.Conveyor 5x.5m: MS fabricated channel with 3hp geared motor.

We are the leading manufacturers of biomass gasifiers in India. We supply biomass gasifiers to reduce the operational costs of different dryer units by cutting down the use of diesel and petrol. The biomass materials used for our plants are coconut shells, wood, coal or organic wastes which are available at very low costs. We are located in Kerala, South India. WHAT ARE BIOMASS GASIFIERS? Gasification is the process of making Hydrogen from organic, carbon containing materials like wood, coal, charcoal, coconut shells etc by applying pressure and high temperatures but without combustion. Biomass gasifiers are equipment which makes gasification possible and extracts the hydrogen gas produced to be used as fuel. ADVANTAGES OF USING A GASIFIER UNIT FOR RUNNING YOUR PLANT: Clean energy with near zero emissions Low running cost Easy storage of raw materials unlike storing diesel or petrol easy availability of raw materials