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The rotary screw compressor uses two rotors (helical screws) to compress the air. There’s a ‘female’ rotor and a ‘male’ rotor. The rotors are of different shape, but fit each other exactly to compress the Air. In a dry running rotary screw compressor, timing gears ensure that the male and female rotors maintain precise alignment. In an oil-flooded rotary screw compressor, lubricating oil bridges the space between the rotors, both providing a hydraulic sealand transferring mechanical energy between the driving and driven rotor. Gas enters at the suction side and moves through the threads as the screws rotate. The meshing rotors force the gas through the compressor, and the gas exits at the end of the screws.The effectiveness of this mechanism is dependent on precisely fitting clearances between the helical rotors, and between the rotors and the chamber for sealing of the compression cavities.

Reciprocating compressors are often some of the most critical and expensive systems at a production facility, and deserve special attention. Gas transmission pipelines, petrochemical plants, refineries and many other industries all depend on this type of equipment. Due to many factors, including but not limited to the quality of the initial specification/design, adequacy of maintenance practices and operational factors, industrial facilities can expect widely varying lifecycle costs and reliability from their own installations.

The purpose of the compressed air piping system is to deliver compressed air to the points of usage. The compressed air needs to be delivered with enough volume, appropriate quality, and pressure to properly power the components that use the compressed air. The air piping drops should connect from the top of the main piping. This prevents any condensate which forms in the main piping from flowing into the branch pipes. Individual shut-off valves should be installed (in the horizontal section of the connection piping above the main piping) at each drop pipe to isolate it from the rest of the system for maintenance.

A compressed air dryer is a device for removing water vapour from compressed air. Compressed air dryers are commonly found in a wide range of industrial and commercial facilities. The process of air compression concentrates atmospheric contaminants, including water vapour. This raises the dew point of the compressed air relative to free atmospheric air and leads to condensation within pipes as the compressed air cools downstream of the compressor. Excessive water in compressed air, in either the liquid or vapor phase, can cause a variety of operational problems for users of compressed air. AIR Compressed filters, often referred to as line filters, are used to remove contaminates from air compressed air after compression has taken place.