Accurate Springs Pvt Ltd Vasai, Mumbai, Maharashtra

We manufacture wire form springs fully on automatic CNC machines. It must be remembered that a wire form of similar shape & dimensions may exert different forces due to different manufacturing methods adopted. There is a special wire forming machine for making complicated products including multisided machines.

We manufacture Valve springs from wire dia 1.5 mm to 5 mm. As the name suggests it is a heart of any automobile. It is used in the Engine of any vehicle. The difference between regular compression Spring and the valve spring is that this spring works in high RPM and hot conditions the temperature may be around 150º C. Also valve spring has variable pitch in some cases. For valve spring the Raw material required is oil hardened & tempered wire IS 4454 part III, 2d, 1d, 2s, Vw etc. Only the highest quality of super clean high strength alloy steel is used in the manufacturing of valve spring. Whether you need a valve spring for car, motorcycle, tractor, truck engine etc. We have the technology and the know how to meet your needs of your vehicle engine.

We manufacture compression springs from Wire dia 0.1 mm to 12.5 mm. The mode of operation of torsion springs is different from compression springs and extension springs. At accurate springs, wide ranges of torsion springs are manufactured on CNC Machines. A torsion spring is, in effect, a wound up cantilever. Torsion springs supply or withstand torque. To supply this torque, torsion springs require some from of spring leg. The type of spring leg is dictated by the application and can be as simple as a tangential straight leg or much more complex. It should be noted that it is best to keep the legs as simple as possible to reduce manufacturing tolerances and manufacturing difficulties.

Many applications require a combination of a spring, a pressed component, moulded parts etc. which are to be fitted in the form of assembly. We produce many assemblies for automotive and switch gear industries. By buying ready assemblies the customer can save their time by ordering different components and also have control over inventory, mismatch of components etc. Hence as cost cutting measure customers should out source assemblies and give assemblies for production.

The spiral spring generally called clock spring is designed to produce a torque force [circular movement} and appears in two basic models; one with open coils [type A} and one with tight coils [type B]. Type A in working works without friction and is basically used at minor torsion angles. Up to 360º e.g., locking mechanisms Type B is mounted in housing and can be designed to deflect several coils. It has a low force increase and is used for example a drive spring. Normally, this spring is delivered with a locking ring or wrapped by a metal strip.

We at Accurate Springs have mastered the art of manufacturing Retaining Rings. Retaining Rings is often an alternative means of sealing components in assemblies from contamination. Since they are produced from metal {not rubber, or other non metallic material} retaining rings can often withstand higher temperature and more corrosive environments and other more extreme conditions than common O-Rings or conventional rubber seals. This is the primary reason why design engineers prefer retaining rings in many applications. Retaining rings offer higher clamping force when installed in the bore or on the shaft and are suited for higher operating speeds having 3600 [no axle gap} contact. One typical application is where high amount of dirt and dust are present and the ring sets provide the necessary seal against contamination from outside elements. Retaining rings are also used to protect contacting radial seals, rubber seals, o-rings and other oil seals.

We manufacture Copper coils from wire dia 1 mm to 2.5 mm. Induction coils are manufactured from copper enamelled wires or bare copper wires in cylindrical or parallel winding shape in single or multiple layers with stripped, tinned or moulded ends. These are specifically used in MCCB’s, MCB’s, ELCB’s or other similar electrical applications.

We manufacture Garter Springs from Wire dia 0.5 mm to 3 mm. Garter springs are long, close coiled extension springs with the ends fastened together and then used in the form of a ring to hold mechanical seals on a shaft, or to hold round segments together, or as driving belts such are often found in cameras, projection machines, and similar devices. we use several methods of fastening the ends which are like 1. Half hooks on each end can be hooked together. 2. A small screw can be inserted tightly in one end and the other end of the spring is reverse twisted so it winds itself onto the projecting end of the screw. 3. Several coils on one end can be wound at a reduced diameter. The spring is then reverse twisted and the reduced end is threaded into the other end.

We manufacture compression springs from Wire dia 0.1 mm to 12.5 mm. A type of spring designed to support tension, or pulling loads. Extension springs are also called tension springs. The difference between helical compression and helical extension spring is in the direction of load application and the method by which it is applied. In order to apply the force, special end form numbers have to be used, either utilizing the formed end coils or special hook. The more complex the end formation the greater the manufacturing tolerances & greater the manufacturing cost.

Material : Metal

Style : Coil

Thickness : 0-5-10mm

Certification : ISI Certified

Finishing : Polished

Compression springs are the easiest type to make. Can be made more rapidly and accurately than other types and should be used in preference to other types wherever possible. Avoid using open ends or open and ground ends. Such springs usually tangle when shipped. They also buckle when deflected. Use closed ends only and avoid grinding whenever possible, especially on light wire sizes under 0.60 mm or where a large spring index Omd prevails such as 13 or larger. Grinding is a slow and expensive operation. 4. Use conical springs when a short, solid height is needed and to reduce buckling. Avoid using conical, barrel shaped, or other special shapes, where a standard helical spring could be used.

Material : Metal

Shape : Round

Thickness : 0-5-10mm

Color : Available in many colors

Application : Industrial Use

Finishing : Polished

Feature : Corrosion Proof, Durable, Easy To Fit