Ceramic Band Heaters
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We are offering ceramic band heaters. Description: php's ceramic band heaters are designed and manufactured with more than 40 years of practical experience, for superior performance and life expectancy. As a manufacturer specialized in industrial electric heating elements & the desire to provide quality products and services to our customers both oem's & end users, php specializes in designing ceramic band heaters , mica band heaters, nozzle heaters & strip heaters to your exact specifications. Depending upon applications php ceramic band heaters are manufactured with high temperature oxidation metal sheath and high grade steatite insulators to withstand high temperatures. A superior grade nicr resistance wire coil provides uniform and reliable heat distribution with the best combination of physical strength, high emissivity & good thermal conductivity to heat cylindrical parts, good for sheath temperature up to 5000c. Php ceramic band heaters are also available with various construction styles with special inbuilt energy saving options. features: 1. available in chrome nickel steel with power saving options. 2. special high grade steatite insulators for superior thermal conductivity. 3. power saving up to 30%. 4. designed for higher temperature up to 500°c. 5. robust terminal junction with specially designed protection cap. 6. efficient heat transfer even on irregular surfaces in comparison to mica band. 7. conserves energy with improved heating efficiency up to 55 watts per square inch. 8. engineered for longer life with superior quality nichrome wire for uniform temperature & maximum amperage carrying capacity. 9. reduces down time for replacements. 10. easy installation and removal. 11. available in various lead terminations & clampings expandable to fit around the barrel o.d. applications: 1. injection moulding. 2. film extruders. 3. blow moulding. 4. plastic & rubber processing machinery. 5. laboratory equipment 3 construction styles: 1. Premium-heat construction standard features for premium-heat construction suggested watt density 35 to 40 wattssq. Inch chrome nickel steel sheathing with 4mm thick heat saving thermal insulation single piece construction 500 mm long insulated metal braided flexible leads. barrel nut type clamping with terminal protection box. total wall thickness 12mm min requirement : i.d. 60mm, width 35mm also available in two piece construction. 2. Power saver construction standard features for power saver construction suggested watt density 40 to 45 watts sq inch. chrome nickel steel sheathed with 16mm thick twin insulated cover single piece construction. 500 mm long insulated metal braided flexible leads allen key barrel nut type clamping with terminal protection box. total wall thickness: 25 mm. also available in two piece construction. min requirement : dia. 75mm, width 75mm 3. Power saver plus construction standard features for power saver plus construction suggested watt density 50 to 55 watts sq inch. chrome nickel steel sheathed with heat optimizing insulated cover. single piece construction. 500 mm long insulated metal braided flexible leads barrel nut type clamping with terminal protection box. total wall thickness : 45mm min requirement: i.d.: 100mm, width 100mm. also available in two piece construction. electrical variations: single phase: php's band heaters are usually designed on 230 volts single phase unless specified. dual phase: ceramic band heaters can be designed with multiple circuits to operate in single or three-phase circuits. three phase: on very high wattage band heaters it would be advantageous to install three-phase wiring to reduce the current load across a single conductor. Three-phase wiring is available with all types of insulation, construction styles, and clamping variations. limitations: minimum width: 3"(76.2mm).
Ceramic Band Heaters
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We offer high end Ceramic Band Heaters to our esteemed clients. The Ceramic Band Heaters employ an exclusive method of designing, which maximizes the element wire coverage of the heated area. In addition, the Ceramic Band Heaters have been fabricated from the best quality raw material, using sophisticated technology. Avail the Ceramic Band Heaters from us at nominal prices.
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Ceramic Band Heater
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We are recognized as one of the trusted Ceramic Band Heater Manufacturers, Exporters and Suppliers from Mumbai (Maharashtra). The Ceramic Band Heaters design consists of a helically wound resistance coil made from 80/20 nichrome wire, evenly stretched and precisely strung through a specially designed ceramic insulating bricks forming a flexible heating mat and its exterior part is coated with stainless steel sheet. Thanks to high conductive ceramic, long service life, fast and simultaneous dispersion of heat is realized by installing chrome-nickel wire properly. Thanks to conservation of heat achieved by ceramic fibres conservation of energy up to 25% to 45% can be obtained. Glass fibre cable and armoured cable whose exterior surface is coated with stainless steel upon request these heaters can be manufactured in special dimensions and values. SpecificationsElectricalResistance + 10% -5%Wattage + 5% -10%Voltage 220V AC to 480V ACMaximum Watt 50 watts / sq. inch.Maximum Temp.800o CDimensionalMinimum Dia. 38 mmMinimum Width 25 mmOverall Thickness12-15 mmWidth - Normal Multiple of 15 + 6mmStd. gap between edges 5 to 10 mm
Mica Band Heaters
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EXCEL’s Mica Band Heaters are widely used to heat the molds, dies, nozzles and especially to heat the cylinders (barrels) on all types of plastic(s) processing machinery The mica heater is most economic It provides excellent thermal conductivity as heat transfer is by “conduction” Due to its best heat transfer capability, faster heating up & cooling down is possible Maximum sheath temperature upto 480°C (900°F) Maximum watt density = 25 watts/square inches Note: In case where high watt densities are require, it is important that All heaters should be used with appropriate, approved and precise temperature control/sensor device(s) The built in insulation is specially formulated for the excellent heat reflection &performance capabilities The low mass heaters give the best controllability. The lower the thermal mass, lesser time required to deliver the heat to the object to be heated. Due to low mass and high conductivity, the“Polymer Melt” is heated quickly. Resulting autotune function on a control works best. Flexible one or two – piece design makes installation faster & easier . Its flexible construction also allows the heater to be opened to the full diameter of the cylinder The most common square, rectangular and hex-shaped mica heaters can be manufactured as per your specifications in one or two piece units. Available with leads or terminals EXCEL’s exclusive method of designing, maximizes the element wire coverage of the heated area. This results in uniform heat distribution & longer heater life The heater meets progressive requirements of the plastic processors
Mica Band Heater
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Mica Band Heaters are designed and manufactured with more than 40 years of practical experience, for superior performance and life expectancy., As a manufacturer specialized in industrial electric heating elements & the desire to provide quality products and services to our customers both OEM's & End Users, Vinman's specializes in designing Mica Band Heaters, Ceramic Band Heaters , Nozzle Heaters & Strip Heaters to your exact specifications. Depending upon applications Vinman's Mica Band Heaters are manufactured with high temperature oxidation metal sheath and high grade mica insulation resistant to moisture and high temperatures. A superior grade NiCr resistance wire is evenly wound to provide uniform and reliable heat distribution with the best combination of physical strength, high emissivity & good thermal conductivity to heat cylindrical parts, good for sheath temperature up to 3000C. Vinman's Mica Band Heaters are also available in various construction styles with special inbuilt Energy saving options. Features: 1. Available in Premium, Economy & Power Saving options. 2. Conserves Energy with improved Heating Efficiency Up to 30 Watts per square inch. 3. Designed for Temperatures up to 3000C. 4. Special High Grade Mica insulation for Superior Thermal Conductivity. 5. Engineered for Longer life with Superior quality Nichrome wire for uniform Temperature & Maximum Amperage carrying capacity. 6. Available in various Lead Terminations & Clampings. 7. Robust Terminal junction with Specially Designed Chrome Nickel Steel Protection Cap. 8. Expandable to fit around the Barrel O.D. Easy installation & removal. 9. Available in Brass, Chrome Nickel Steel & MS galvanized Sheathing. Applications: 1. Injection Moulding machinery 2. Blow Moulding machinery 3. Film & Pipe extruders 4. Laboratory Equipment. 5. All Plastic & Rubber Processing Machinery. 4 Construction Styles: 1. Eco-Heat Construction 2. Premium-Heat Construction 3. Power Saver Construction 4. Power Saver Plus Construction Electrical Variations: 110 - 440V 1. Single Phase: PHP's band heaters are usually designed on 230 Volts single phase unless specified. 2. Dual Phase: Mica Band Heaters can be designed with multiple circuits to operate in single or dual-phase circuits. Nominal Unheated Area One piece construction 1" x width Two piece construction 2" x width Holes and Cutout size x ½"x width.
Mica Band Heater
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Band Heaters
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Mica Band Heater
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