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Woven
Woven fabrics are widely used in packaging of items like textile clothes, paper sheets, printed circuit boards and many more. The manufacturing process is very complex, time-consuming and requires a lot of precision The aim is to get fine products without wasting any material during the process and also increase the profitability. For perfect results BST Eltromat provides a complete portfolio for quality assurance and maximum productivity for your Woven application:
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Web Offset
It is a commonly used technique in today’s printing industry and it involves many processes, lot of accuracy and efforts to get the best product output. For offset printers, not only quality is crucial but also controlling the production cost is important. Many times, offset printers have to deliver the products in very short span of time which make it all the more essential for them to maintain the balance in process. The aim is a fine quality printing result with the minimum of waste to meet the objective of profitable production cycles and customer satisfaction.
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Tyre Building Machines
A precisely-positioned material in-feed from the unwinder, accurate web guiding from the loop, high-precision web guiding in the immediate vicinity of the drum on the ply server, and intelligent geometry-related control algorithms on the belt server represent the key components of the BST eltromat control systems developed especially for tire building machines. The base element of these control systems is the high-resolution CCD CAM 100 camera.
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Turborex
Turborex is the only brake on the market with a multidisc system and double fan ventilation. This patented system reduces the operating temperatures and guarantees 42.000 WORKING HOURS UNDER EXTREME CONDITIONS – *300 mtmin, 24 hours (5 year maintenance free). Because of the lower temperatures, the web tension control is improved at any line speed and pad wear and pollution are drastically reduced. Turborex is 100% interchangeable with all existing brakes. The Turborex brake is available in TX110, TX120, TX170, TX180, and TX240 models and carries a torque range from 0-400 daNm with a power dissipation of up to 12 kW.
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Surface Inspection System
Wintriss Inspection Solutions, Ltd., a subsidiary of California-based Wintriss Engineering Corporation, develops and manufactures optical surface inspection systems using smart, CCD line-scan cameras. Rapidly expanding and with a world-wide presence, Wintriss has installed over 250 inspection systems in North America, Asia, and Europe. Wintriss Engineering is a pioneer in embedding processing intelligence in cameras. After introducing 1st Smart Camera in 1994, we have created increasingly capable cameras with greater processing speed, higher resolution, and standout flexibility, specifically adapted for web and other types of surface inspection applications. Wintriss Inspection Solutions’ flagship product is the Web Ranger System, which employs the linear cameras in a network-based, distributed architecture. Our core competency is the in-depth understanding of optics and image processing. This expertise and our surface inspection experience enable the company to conceive and implement innovative designs to meet diverse customer requirements for surface inspection. Key patents in image processing and illumination technology are the basis for the exceptional defect detection capability of the Web Ranger System and Wintriss’ market leadership in the inspection of display films.
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4000 SuperHandy Scan
The PC-based system with high-resolution digital camera offers well engineered technology, a space-saving single-monitor concept, pin-sharp image quality, numerous image monitoring options and comprehensive equipment. With the elaborate quality management concept of the SUPER HANDYScan 4000 you profit in multiple ways: You’ll increase your productivity thanks to automated print inspection. You save time and money due to reduced waste and quick system setup. You‘ll increase customer satisfaction thanks tohigh quality printed products.
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Rewinder
Whenever web is processed, full precision makes all the difference. Flawless print results that pass quality tests in every respect are a requirement for further processing with perfect results. Manufacturers must be able to rely on precision. For instance, webs have to be accurately fed to the slitting equipment, print defects must be steadily displayed, and perforation positions must be reliably identified.
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Sincon Star
The register control system sincon star is designed for the control of a single print unit or tool station. As an option an Insetter control for the control to a pre-printed web is available. The register control system by BST eltromat guarantees a high degree of automation. Set-up times and waste are reduced considerably, resulting in an increase in the productivity of the printing press.
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SHARK 4000 LEX print defect detection system
SHARK 4000 LEX, the 100 % print defect detection system for use on rewinders and narrow-web printing machines. It stands out due to its well-engineered technology, extensive range of functions, comprehensive defect management software and features.
Feature : Min. defect size: up to 0.05 mm2 depending on application. (Inspected material, resolution, contrast of acquired image, web speed) Max Web speed: up to 200 mtrs. / min. Max web width: up to 600 mm (23”)
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SHARK 1000 LEX
SHARK 1000 LEX, the 100 % print defect detection system for use on rewinders and narrow-web printing machines. It stands out due to its well-engineered technology, extensive range of functions, comprehensive defect management software and features that allow you to produce highest quality for your customers:
Feature : Min. defect size: up to 0.15 mm2 in homogeneous area Max web speed: up to 200 mtrs. / min. Max web width: up to 450 mm (17”) Camera: 2000 pixels grey-scale camera
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Sensors
The right scanning system for each type of material. The current position of the web is the basis. It is captured by one or more sensors as actual position. Ultrasonic Sensors (US) : The scanning of the web edge is realized contact-lessly by ultrasound. Optical Sensors (IR) : Non-contact scanning of the web edge is carried out by light. Contrast Sensors (CLS Pro CCD Pro) : The non-contact scanning of the web material is carried out by detecting optical contrasts
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Sensorex (Load Cells)
Renova's load cells have been studied to be used, together with rolls, for the tension of a web (paper, plastic film, tissue, etc.). Available in different models with loads from 0 to 500 daN To be used to obtain a greater stability of signal (cable length > 5 mtrs.) Shaft diameter from 15 up to 25 mm Compact design, available with loads from 25 to 600 kg.
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process automation
You are looking forward to your new BST eltromat system, but you don’t want to do the mechanical and electrical integration engineering all by yourself? We would like to help you with these steps as well. If you decide on our turnkey solutions, you are then able to completely focus on your customers and let us sweat the details. We promise you a successful integration into your machine in the best possible way and within budget. Rest assure with BST eltromat that your project will be successful, because no one ever knows our systems as good as we do.
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5000 POWER Scope
he new POWERScope 5000 web viewing system offers greatly improved image quality compared to the previous solutions. As a result, machine operators can detect irregularities on the press far better and faster. As a low-cost, entry-level model, the POWERScope 5000 features a uniquely easy- to-operate user interface. This system is again optimized for both wide & narrow web applications. The development of the new system was focused on price, easy operation and robustness. Additionally the new POWERScope 5000 is electrically compatible to the already introduced synchronization components. This makes it easy to exchange older systems like POWERScope 3000 or 4000. The User Interface is based on the iPQ-View user interface.
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Paper
The most sensitive substrate for ecology as it is majorly produced from the pulp of wood, rags and grass. The material itself is so valuable & precious and while processing, the utmost care has to be taken to avoid wastages. Paper is used as raw material for various industries and also used for printing. Wasting of paper does not only mean waste of materials it is also the waste of ecological elements.
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Nyquist TubeScan
Quality control during printing or finishing has to be simple and must be very reliable. At the end, your reputation depends on the work you deliver to your customers. The concept of TubeScan sets a new standard with the smart combination of imaging technology and the stroboscopic principle. TubeScan provides considerably higher process reliability with the base function digital strobe because it always delivers a steady image and true colour representation � independent from the machine speed. The function digital strobe+ is not only accurately counting repeats, labels and missing labels in total and per lane, but it also detects matrix residues across the entire web width. By choosing the additional option digital strobe++ TubeScan even becomes a full grown print inspection system, which is able to detect print defects and register variations below one millimeter.
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non-woven fabric
This is mainly used as raw material to manufacture various hygiene products such as, baby diapers, sanitary napkins, surgical masks, caps, gloves, carry bags, etc. Hence the material itself should have hygienic values and for that the process of manufacturing has to be controlled and managed well. The aim is to get fine products without wasting any material during the process and also increase the profitability by keeping the material clean and hygienic. For perfect results BST Eltromat provides a complete portfolio for quality assurance and maximum productivity for your Non-woven application
Country of Origin : India
Material : Non Woven
Color : Black
Pattern : Plain
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Narrow Web
When producing narrow web formats, e. g., labels, the requirements are particularly high: Providers expect outstanding results in terms of quality, process and product safety. Short production cycles call for minimized set-up times, and international competition increases pressure on producers to cut costs and prices. What really matters: The aim is a flawless printing result. Only by avoiding defective products customers can be fully satisfied and economic production cycles are assured.
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Moviroll Roll Pusher
Moviroll systems allow the operator to effortlessly manoeuvre both large and small cylindrical loads on a flat surface and then place them on the roll stand shuttle cart. Compact, heavy-duty, fast and with low or no maintenance requirements, the new Moviroll roll pushers allow the movement of the load in a continuous and regular way and are ideal for handling corrugated, paper, tissue and cable rolls in a simple and safe manner. All Moviroll models are designed and made in Italy.
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mechanical chucks
Mechanical core chucks are engineered to deliver the most reliable web tension with the least maintenance. Whit robust parts, simple movements, and best-in-industry jaw expansion, these chucks will out-last and out-perform in every production environment. The chuck is robust; pin flange forged from a single piece, case protective anti-rust treatment coated and minimum number of components. With high load capacity and large jaw expansion ensured even with low torque, this is not a chuck that needs replacement parts. These chucks are 100% adaptable to all reel stand and customizable according to the customer requirements.
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Lamination
It involves one or more layers of substrates merging together to get a final output. It is a complex process which needs high precision and control to get a desired output.
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iPQ Workflow
Your customers are brand owners? Only an intelligent combination of all your production processes allows you to guarantee your customers the required 100 % print quality. You eliminate waste efficiently and reliably. By meeting this requirement of your customers, you secure yourself a crucial advantage in competition. 100% print inspection is the pre-requisite for a well-organized workflow. As a consistent quality control device it provides you with important information regarding print defects. This information allows you to significantly increase your process reliability. Already during set-up your operators compare the pre-press PDF to the actual print image. Thus, defective or wrong printing plates cylinders are recognized at the earliest stage possible. If waste occurs during production, you may tag it automatically during the printing process or remove it. You would like to remove waste in a following process? For this purpose, each defect is documented. But not every print defect you would like to see during production automatically causes waste. An optional step offers the possibility to re-evaluate the defect log in order to get the maximum out of the production. The defect log is the basis for your rewinder control so that it may operate at maximum speed and stop right at the spot where waste is to be removed.
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iPQ Spectral
ipq-spectral The fully automatic spectral inline color measurement system iPQ-Spectral provides precise measuring results and thereby meets the ever increasing demand for reliable process data on color quality in roll printing. See for yourself, iPQ-Spectral sets standards in color quality control on running webs. You receive objective and replicable information about your print.
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iPQ Check
iPQ Check is one of the components of BST eltromat’s iPQ Center. This tool for the quality management combines uncompromising 100% print quality inspection with first class web monitoring of the complete print format. Especially the packing printing as well as the decor, wallpaper and label printing are typical areas of applications for iPQ Check. iPQ Check can of course also be used for defect detection on rewinders, cross cutters and slitters.
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First Class Digital Web Viewing
Nowadays, many steps of a process can be automated. For an assessment of print quality, the human eye is still essential. iPQ View is an essential tool for optical quality control and an essential component of BST eltromat's iPQ Center. The modular configurable system provides excellent image quality. That is how you ensure making the right decisions. In doing so, the intuitive operating concept allows fast reactions. Thus, your operators will concentrate on their most important tasks. Many more functions and options turn the web viewing system into a multi-purpose tool for your quality control. We have further modularized the web viewing platform which has been already field-proven for many years. Now, the iPQ View is even more adaptable to your individual demands.
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