Butt Welders Dealers in Mumbai

• Country of Origin: India
• Type: Welding Machine
• Color: Grey
• Voltage: 220V
• Condition: New
• Material: Stainless Steel
• Machine Structure: Horizontal
• Rated Power: 1-3kw
• Warranty: 1 Year
• Operating Type: Manual
• Weight: 50-100kg
• Finishing: Polished
• Usage: Industrial
• Specialities: Easy To Operate

• Features: Use with Ceramic Tube.,No Brake of wire during running from the Weld Point

BUNCHED STANDING CONDUCTOR CAN BE WELDED WITH THE HELP OF CERAMIC TUBE WITH THIS MACHINE. Useful to run the wire on Automatic Machine under tension

Welding Process: - The Saw Blades or Wire Ends to be joined should be cut straight, exactly at right angles and free from burrs on special shearing attachment (optional equipment) - Welding Current, Upsetting Pressure and Upsetting Way are set according to the blade width - The blade ends are rigidly clamped in special quick acting clamps provided on the machine - By depressing the welding lever, the welding process begins - The two ends are heated to forging temperatures in a few seconds and are then automatically forged (upset). The welding current switches off automatically - The job is de-clamped and the weld completed Process for Annealing: The upsetting way switch lever is now turned to annealing and the job is clamped again with the extended jaw distance which comes in automatically on flipping the lever to annealing position. - By pressing the annealing switch on which two heat positions are provided, the job is annealed in order to normalize the brittleness of the welded area. - Depending on the type of material, the annealing process should be repeated several times if need be. Shearing Attachment (optional): Special shears with arrangement for mounting on the front of the machine are available Grinding Attachment (optional): Grinding attachment mounted on top of the machine is necessary for removing the welding flash

• Type: Butt Welder
• Brand Name: AE2020 BUTT WELDING MACHINE

This machine is to make butt welding machine.especially it makes wire butt welding machine, buttt wdling machine, wire mesh machine, spot welding machine. we develop this machine as per our customers given design , shape . this is customized made to order machines...this machine video is visible to be seen on youtube. link below.

APPLICATIONS :Include upset butt welding of all profiles of wires and flats of iron, steel, alloy and carbon steel, copper, aluminium, brass and other light metals and their alloys. USERS :Include, but are not limited to wire and strip and rod drawing mills: transformer, motor and switchgear manufacturers: bandsaw blade users : small tool makers for welding mild steel shanks to the alloy steel portion of taps, drills, screw drivers, chisels, etc., hoop and ring makers: wire forming industries, cable industries, automobile industries, air conditioner and refrigeration makers, office equipment makers, etc.The machines are aesthetically designed as standard portable models mounted on a moveable stand fitted with four wheels, constructed with a particular regard for quick, easy and fool proof operation by unskilled workmen, the welding process being automatic. The settings are simple,finely adjustable and reproduceable for all variables. Uniform welds of high tensile strength capable of withstanding subsequent drawing are ensured.  

These machines are robust in construction and are precision-built for long trouble-free service. Each machine is submitted to rigorous proving tests before delivery, so that the machine is ready for immediate installation and operation at the customer's works. The Know-How that enables MECHALONIC ENGINEERS to offer these machines is backed by many years of experience in Welding Technology. These Flash Butt Welders are specially designed for heavy duty applications where repeatability in performance is very important. Tooling and clamping devices are available for adapting these machines for the manufacture of railway shackles, automotive parts, starter ring-gears, wheel rims, link chains, etc. For accurate and consistent weld results fully solid-state electronic controls are provided. Semi-automatic and fully automatic modes of operations are possible. Machine incorporating PLC and SERVO System are also available on request. These machines conform to the latest National / International Standards. Specifications: Standard Ratings: 150, 200, 250 KVA (Higher capacities available on request). Type of Machine FH - Series: Automatic and semi-automatic high-speed flash Butt Welding Machine with hydraulically operated clamping and upsetting mechanism. Construction: Main frame assembly is of sturdy, all-welded steel plate fabrication suitably braced and stiffened at points of stress to minimise deflection and thermally stress-relieved; the transformer placed separately from the main frame and connected through flexible connectors. Left hand platen is fixed and right-hand platen is movable and guided on precision - hardened and ground slides with provision for wear adjustment. Welding Transformer: Transformer is of special type conforming to IS: 4804 Part I - 1968 and TWMA Standards. Water cooled, having core of high grade electrical steel, primary and secondary coils of solid electrolytic copper of ample section, heavy duty class 'F' insulated and encapsulated and suitable for withstanding severe loading conditions. Thermostatic protection has been provided against overheating of the transformer. In case of overheating, the control circuit opens, thereby preventing its operation till normal condition is attained. Current Control By Transformer Taps: Transformer primary coil provided with taps brought out to tap changing links for adjustment of welding current in 4 steps from 50% to 100%. Tap change links are enclosed behind the machine panel. Cooling System: Transformer, secondary bus bars and electrodes and thyristors are water-cooled. Internal water-cooling piping is provided in the machine. All circuits terminate into a single outlet. Water Flow Switch: (Optional accessory at extra cost). Water Flow Switch shall be provided with machine to ensure adequate flow of water while operating the machine. When sufficient flow of water is not provided the control circuit trips off and machine stops. Visual indication shall also be provided to indicate inadequate flow of water. Clamping & Tooling: Clamping pressure applied by individual hydraulic cylinder through either alligator-type lever operated clamps or vertical clamp slides depending on job configuration. Upper and lower tooling fitted with one set of replaceable electrodes / dies to suit particular geometry of the components. Pre-Heat, Flashing & Upsetting: A movement of right-hand platen is effected by a direct acting hydraulic cylinder. Provision is made for automatic pre-heating of the work pieces prior to the commencement of the flashing operation. The retractable cylinder facilitates only a small stroke of the cylinder to be operational during this period. The ON and OFF timing periods of pre-heating are separately controlled by precision electronic timer having a range of 2-250 cycles continuously adjustable. The numbers of pre-heat cycles are selected from 0-99 impulses in steps of one impulse. Flashing parameters such as the initial speed, rate of acceleration and final speed are under the control of a flow control valve. This valve determines the initial speed of flashing and acceleration and final speed achieved by the moving platen at the pre-set distance. Upsetting is achieved by bypassing the flow control valve and dumping the oil suddenly. Upsetting pressure can be varied by means of pressure regulating valve. Cutting off the current just after the application of the upset force is controlled by precision electronic timer. Welding current interrupted automatically after pre-adjusted interval starting from the moment of upsetting by an Electronic timer unit adjustable to suit any welding requirement. Post-Heat(Optional at extra cost): A post-heat timer and a programmable 6-second downslope control of absolute accuracy enabling excellent post-weld heat treatment to the weld heat treatment to the weld joint can be provided at extra cost. Contractor: Heavy-duty Thyristor Contractor incorporated in the primary circuit for on/off switching of the set. Main power contractor is chosen as per the requirement of the welding machine. Two high Power thyristors on a water-cooled heat sink are connected in anti-parallel. The gates of the thyristors are connected to the firing circuit, which triggers the firing signals to the thyristors. The thyristors are protected from voltage and current surges by conservative designs. A thermo switch mounted on the water-cooled heat sink offers additional safety to the Thyristors. Servo Control(Optional at extra cost):Control functions such as Pre-heat, Flashing, Upsetting and Post Heat, which are done with Non-synchronous timers and relay logic is replaced with a compact PLC with appropriate programming. The right hand side platen movement is controlled by means of a Servo Valve having position feed back (with the help of Linear Transducer) and current feedback for proper flashing and upsetting. Pressure feed back is also applied to the Servo system during pre-heating for fast and controlled heating. Flashing parameters such as initial speed, rate of acceleration, flashing speed, etc. are controlled with the help of servo valve to get optimum results. Hydraulic Power Pack: The hydraulic power pack is an integral unit, consisting of a tank, strainer, pumping unit, heat exchanger and the group of valves and devices as per the circuit of the system arranged for easy servicing. Only the hoses are to be connected to the bulk heads provided for starting up the hydraulic system. It is powered by a 3-Phase Induction Motor. Service Requirements Supply Voltage: 415 Volts, Single Phase, 50 Hz. (2 lines of 3-phase supply) for transformer. 415 Volts, 3-Phase. 50 cycles, for hydraulic power pack as given in technical specification. Main Supply Disconnect Switch: To be provided by customer. 2-Pole, Isolating Switch Unit (rating as recommended). And 3-Pole, Isolating Switch Unit (rating as recommended). Mains Supply Cable: To be provided by customer, 2-Core, copper/aluminium conductor (rating as recommended). And 3-Core, Copper / aluminium conductor (rating as recommended). Water: Customer to provide water supply of recommended flow rate, free from residue forming impurities and at a temperature less than 30oC.

• Material: High Carbon
• Frequency: 50-60 Hz
• Features: No additional solder and flux, Fast preparation of strip ends, Robust design, Precision control
• Model Name/Number: BBW-631
• Nominal Capacity: 12 kVA
• Grinder: 0.25 kVA
• Input Voltage: 416 V
• Input Max Current: 28 Amps
• Machine Duty Cycle: 5%
• Net Weight: 44 Kg
• Gross Weight: 54 Kg
• Dimension: 760 x 540 x 640 mm
• Operating Mode: Manual
• Material to be Welded: Bi-Metal Band Saw Blades
• Band Saw Blade Width: 12-31 mm
• Band Saw Blade Thickness: 0.8 to 1.4 mm

• Brand Name: Techweld
• Dimensions: 12 " x 12" x 15"
• Port: Mumbai
• Current: 5 Amps
• Supply Ability: 3 Unit/Units per Week
• Place of Origin: Maharashtra, India
• Lead Time: as per buyer demand
• Application: wire and cable manufacturing industries
• Packaging Details: in wooden crates as per international standards

Applications : Including upset butt welding of all profiles of wire and flats of iron, steel, alloy and carbon steel, copper aluminium, brass and other light metals and their alloys. Users : Include but are not limited to wire, strip and rod drawing mills, transformer motor and switchgear manufacturers, bandsaw and hacksaw blade users, small tool makers such as for welding mild steel shanks to the alloy steel. The machines are aesthetically designed as portable models mounted as standard on a moveable stand fitted with four wheels, they are made with particular regard for quick, easy and fool proof operation by even unskilled workmen, the welding process being automatic. The settings are simple, finally adjustable and reproducible for all variables. Uniform welds of high strength capable of withstanding subsequent drawing is ensured. WELDING PROCESS : Fix the four simple settings. Clamp job end to end Return spacing lever to weld position. The welding takes place automatically. Unclamp job to anneal put spacing lever to max position. Clamp job centrally in annealing clamps. Hold on current switch till annealing temperature is reaches.     

• Range -: 2.0 Sq mm to 6.0 sq mm
• Material:: Copper / Aluminum

BUNCHED STANDING CONDUCTOR CAN BE WELDED WITH THE HELP OF CERAMIC TUBE WITH THIS MACHINE. Useful to run the wire on Automatic Machine under tension

• Phase: 2 Phase
• Country of Origin: Made in India
• Material: Mild Steel
• Usage/Application: Welding Industry
• Frequency: 50 Hz
• Rated Voltage: 415 V

Indian make Bandsaw Butt Welding Machine model suitable equipped with welding and anneating attachment and suitable control switches.

Mechelonic Engineers are proud suppliers of the first indigenous Rail Flash Butt Welder to the Indian Railways. This highly automated welding plant incorporates state-of-the art computer control and closed loop feed back system to ensure fool proof welding operation. Servo controlled hydraulic system is used in this machine. This machine is supplied with all supporting machines such as weld stripping, fine finish grinding, straightening presses, etc.

Butt Welding Machines for joining Wire Rod and Stranded Cable. The Wirestranded bare cable can be of Copper , Aluminium or Steel. We can Join wire From 0.17 Mm to 38.10mm in Diameter for aluminium and from 0.17 mm to 31.75 mm Diameter in copper We can Also Supply Machines that can join flat Strips End-to-end in the rage of 0.25 mm mm to 0.50 mm thickness and up to 31.75mm width

We have been involved in the polyethylene pipe industry since 1963 and provides products, services and advice of specific value to manufacturers, fabricators, Engineers, installers and end users of polyethylene pipe systems, from entry level to mature operations, looking for new supply options and market expansion possibilities. Our Butt Fusion Machines have been researched, developed and are fully CE approved and manufactured under ISO 9000, certified by SGS (www.sgs.com). Production and component quality is of the highest level, with warranty support provided by us without delay. The products of our company include Manual Butt Fusion, Hydraulic Butt Fusion and Multi-Angle Butt Fusion with Data Logging. Our services include training and certification in Butt Fusion by accredited trainers, and consulting by highly experienced professionals. Our Butt Fusion Machines comply with the requirements of welding standards, and are in constant use by pipe manufacturers, fabricators and contractors worldwide.

• Welding Type: Hot
• Material: Copper
• Brand Name: Puretronics
• Features: Useful to run the wire on Automatic Machine under tension , No Brake of wire during running from the Weld Point.
• Automation Grade: Automatic
• Output Current (Ampere): 0-100 A
• Range: 0.2 Sqmm - 4.0 Sqmm

The welding operation of these machines is automatic and all settings are easily effected. The electrode spacing is adjusted on a lever set against a plate calibrated for wire diameter. The upsetting pressure is adjusted by means of a dial calibrated for wire diameter. and the welding current is selected by a rotary switch.   The wires to be joined should first be cut straight, exactly at right angles and free from burrs. The wire ends are then rigidly clamped by spring loaded clamping devices which can be opened singly or together by foot pedals. Both the hands of the operator are free for inserting the wires. Releasing the foot pedals leaves the wires clamped under adequate pressure.

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