Ceramic Band Heater Dealers in Mumbai

• Voltage: Upto 480 V
• Power Source: Electric
• Shape: Round
• Maximum Temperature: 500-800 Degree C

• Application: Industrial Use

Ceramic bands are made of an electrical resistance helical coil, which is inserted around a series of interlocking steatite bricks of 1100°c having physical and die electric strength and good thermal conductivity, covered with 4mm insulation and then wrapped in sheet metal. The resistance wire that converts electrical energy to thermal energy is a nickel-chromium alloy of 80% nickel normally termed as Ni-Chrome. The sheet metal is stainless steel ( chrome – nickel) for temp upto 700°c. Features Designed as per customer specifications Variety of termination options Available in one or two piece construction Temp upto 700 deg C S.S. braided termination Metal covering Application Injection moulding Blow Moulding Extrusion Pipe and drum heating

We are offering ceramic band heaters. Description: php's ceramic band heaters are designed and manufactured with more than 40 years of practical experience, for superior performance and life expectancy. As a manufacturer specialized in industrial electric heating elements & the desire to provide quality products and services to our customers both oem's & end users, php specializes in designing ceramic band heaters , mica band heaters, nozzle heaters & strip heaters to your exact specifications. Depending upon applications php ceramic band heaters are manufactured with high temperature oxidation metal sheath and high grade steatite insulators to withstand high temperatures. A superior grade nicr resistance wire coil provides uniform and reliable heat distribution with the best combination of physical strength, high emissivity & good thermal conductivity to heat cylindrical parts, good for sheath temperature up to 5000c. Php ceramic band heaters are also available with various construction styles with special inbuilt energy saving options. features: 1. available in chrome nickel steel with power saving options. 2. special high grade steatite insulators for superior thermal conductivity. 3. power saving up to 30%. 4. designed for higher temperature up to 500°c. 5. robust terminal junction with specially designed protection cap. 6. efficient heat transfer even on irregular surfaces in comparison to mica band. 7. conserves energy with improved heating efficiency up to 55 watts per square inch. 8. engineered for longer life with superior quality nichrome wire for uniform temperature & maximum amperage carrying capacity. 9. reduces down time for replacements. 10. easy installation and removal. 11. available in various lead terminations & clampings expandable to fit around the barrel o.d. applications: 1. injection moulding. 2. film extruders. 3. blow moulding. 4. plastic & rubber processing machinery. 5. laboratory equipment 3 construction styles: 1. Premium-heat construction standard features for premium-heat construction suggested watt density 35 to 40 wattssq. Inch chrome nickel steel sheathing with 4mm thick heat saving thermal insulation single piece construction 500 mm long insulated metal braided flexible leads. barrel nut type clamping with terminal protection box. total wall thickness 12mm min requirement : i.d. 60mm, width 35mm also available in two piece construction. 2. Power saver construction standard features for power saver construction suggested watt density 40 to 45 watts sq inch. chrome nickel steel sheathed with 16mm thick twin insulated cover single piece construction. 500 mm long insulated metal braided flexible leads allen key barrel nut type clamping with terminal protection box. total wall thickness: 25 mm. also available in two piece construction. min requirement : dia. 75mm, width 75mm 3. Power saver plus construction standard features for power saver plus construction suggested watt density 50 to 55 watts sq inch. chrome nickel steel sheathed with heat optimizing insulated cover. single piece construction. 500 mm long insulated metal braided flexible leads barrel nut type clamping with terminal protection box. total wall thickness : 45mm min requirement: i.d.: 100mm, width 100mm. also available in two piece construction. electrical variations: single phase: php's band heaters are usually designed on 230 volts single phase unless specified. dual phase: ceramic band heaters can be designed with multiple circuits to operate in single or three-phase circuits. three phase: on very high wattage band heaters it would be advantageous to install three-phase wiring to reduce the current load across a single conductor. Three-phase wiring is available with all types of insulation, construction styles, and clamping variations. limitations: minimum width: 3"(76.2mm).

• Inner dia. -: 80 mm to 300 mm
• Width -: 35 mm to 300 mm
• Power (Watts) -: Any convenient Wattages up to 40 W / Sq. inch.

APPLICATION For Heating Machines, shapes & tools of plastic processing industry. Technical process – oriented applications CONSTRUCTION Sheathing – aluminized steel, rust resistant steel, or stainless steel are used with clamps & screws to affix the heater rigidly on cylinder.Heating elements – The element is wound uniformly to eliminate hot spot. For temperature upto 600°C, the heater is also available with helix coiled element insulated with grooved refractories.Spirally wound heating coil insulated with Ceramic Insulators & cover with SS sheet, made as per required sizes with termi-nal connection & fixing clamps. CONNECTION In the standard model the connection boxes extend with tangential cable introduction over the total width of the band heater. Shortened connection box seated on a definite axial position is possible under observation of technical features. Construction of the connection boxes, clamping & shutter fittings, perforation & bores in radial as well as axial position is possible, depending upon requirement. Heat Resistant, insulated, metal braided cable of any convenient length.

S.M.E. Ceramic Heaters are specifically designed to replace and upgrade your Mica Band Heaters on your Injection and Extrusion machines. The body of the Ceramic Band heater is constructed of precision made segmented ceramics, which add flexibility and allow for easy installation. The ceramics are covered with insulation, which serves to lower the shroud temperatures and concentrates the heat towards the barrel. The end results are less wasted energy, a lower wattage requirement and a longer heater life. Materials Of Construction • Outer Sheath - Polished S.S.304• Ceramics - Steatite• Element - Resistance wire (Ni - 80 %, Cr-20%)• Termination - Metal Braided Fibre Glass wires• Insulation - Flexible Asbestos sheet or Ceramic Fibre covered with Aluminum foil to avoid black spots on                    outer sheath.   Manufacturing Depending upon the Volt and Wattage a suitable size of the resistance wire is selected as per the recommendation of the resistance wire manufacturer. The coil of the wire is then passed through the ceramics to get a bed of the ceramics .The size of the bed depends on the dia and the width of the heater. This bed is then fitted into S.S. 304 sheath after Al.foil and insulation. The element wire is terminated on a brass strip from where the lead wires are taken out further. These strips are covered with a ventilated terminal box.. The heater is provided with a clamping device, which has a Cap Screw for easy, and even tightening of the heater on the barrel.

• Type: Band Heater
• Power Source: Electric
• Heaters: gelvanised sheet
• Place of Origin: Maharashtra, India

• Type: Band Heater
• Power Source: Electric
• Heaters: gelvanised sheet
• Place of Origin: Maharashtra, India

Uses : Plastic injection molding machines, plastic extruders, oil reclamation equipments, food & candy extruders, drum heating, extrusion dies, holding tanks, blow moulding M/C. barrel heads, food service warming, autoclaves & sterilizers, hot runner molds, pulp & paper processing equipment.For heating any cylindrical dies or surface pipe line in short for all round shape.Construction : Ceramic band heaters are specially designed & engineered to meet the ever increasing demand for energy conservation & to improve operation efficiency. Are capable of generating the higher temperature to process today's high temperature resins.Electrical energy savings are  achieved by 1/8" thick ceramic fiber insulating blanket, reducing power consumption.It is sheathed in stainless steel sheet. Ceramic  band heaters transmit heat through both conduction & radiation. The element winding is designed to run at maximum temperature & heat the ceramic beads to the point.Heater's diameter & width vary according to requirement (As per custome design) Minimum 25mm dia to maximum in any size. Minimum 20 mm wide to maximum as many as provided.Working Temperature : Applicable up to 600°CWhile Placing Order : Please mention diameter, length, wattage, voltage, lead wire length, special features if any.

• Voltage: 220 v
• Power: 220 AC
• Heater Type: Ceramic
• Size: As per your requirement

Prayosha Ind Tech has designed its ceramic band heaters to meet the demands for all type of plastic processing machinery. These heaters are capable of very efficient heat transfer by radiation, conduction and convention. Built-in insulation minimizes unwanted temperature changes along the barrel.

SUNIL HEAT’S Air cooled ceramic band heaters are designed for super efficient & economical cooling on extrusion and blow molding machines. These heaters are band ceramic heaters manufactured by perforated metal steel. These heaters are 60% open for maximum surface exposure for better cooling. These heaters are covered with blower jacket for mounting with blower. The advantages of these heaters are lower cost, easy replacement and uniform temperature control. WorkingPrinciple:- 1. Maximum watt density = 60 watts/Sq.inch.2. By use of higher temperature, faster off sequence is possible3. Use of special ceramic material (Steatite) high thermal conductivity is obtained.4. The heaters are fabricated with heavy gauge of stainless steel perforated sheath. The heating coils (80/20 nichrome wire) inserted in the holes of steatite ceramic insulators, the protective junction box with Teflon insulated lead wires, the spot welded clamping provides a uniform claiming force. This rugged construction results in longer heater life.5. For the blower air cooling process. Application, the perforated ceramic heater can be manufactured as per your specification.

• Type: Ceramic Band Heater
• Material: Ceramic
• Certification: CE Certified, ISO 9001:2008
• Color: Sliver,Grey
• Voltage: 110V, 220V, 380V, 440V
• Power Source: Electric
• Warranty: 1year, 2years, 5years
• Automatic Grade: Manual
• Features: Low Consumption, Stable Performance, Suitable For Indoor Or Outdoor

design the electric resistance element is a spiraled nickel-chromium (80:20) wire mounted in articulating specially designed ceramic supports forming a flexible mat. This mat is mounted in a stainless steel shell with 3 mm thick heat insulation. The webs of this channel shell are fluted in a manner that allows it and the heating mat to flex readily to any radius. The band is fastened by lock-up flanges integral with the shell.   features the ceramic insulated band heater is particularly recommended where temperature in excess of 800° f in plastic machine assemblies, such as heater cylinders, is required. Watt density in the order of 7.2 watts per square c m is considered as maximum when used for this purpose. A more conventional rating is 6.4 watts per square c m, but any lower density can be furnished to meet the requirements of the application.   specification these heaters are manufactured to specification only. Diameters may be specified from 25.4 mm id and larger in any fractional increments -- widths from 37 mm up in 12 mm increments. Since several sizes of ceramic supports are used to accommodate varying heat loads, thickness varies from 11 to 16 mm. Holes for temperature control instruments (or for clearance) can be provided in the body of the heater or provision made at split line connection may be screw type terminals, with or without terminal covers, flexible lead wires with or without armor, or twist lock plug. Unless otherwise specified, screw type terminals are furnished. Any conventional line voltage may be specified, single or multiple circuits.   the hot facts            maximum production            higher operating temperatures            completely flexible -- quickly and easily installed -- no precison adjustments            unaffected by expansion and contraction of part being heated            fast heat -- up            long life   special design the ceramic insulated heater can also be supplied in various designs (rectangular etc) and variations to the 360° cylindrical band. while ordering ceramic insulated band heaters.. please specify the following:    inside diameter of heater band (or the outside diameter of the part around which the heater is to fit)    width (frequently referred to as "length")    type of line connection (ie screw terminals, flexible leads etc)   opening beween lock-up flanges (standard gap is approximately 10 mm). A larger opening might be      required if temperature control instruments etc are to be inserted at this point.   if any clearance holes or cut-outs are required in the body of the heater, the size and location      (preferably by sketch)    watts    volts   application            heat sealers, hot plates, laminators            hot meltadhesive tanks   usage            ceramic band heaters are used in melting processes

We offer high end Ceramic Band Heaters to our esteemed clients. The Ceramic Band Heaters employ an exclusive method of designing, which maximizes the element wire coverage of the heated area. In addition, the Ceramic Band Heaters have been fabricated from the best quality raw material, using sophisticated technology. Avail the Ceramic Band Heaters from us at nominal prices.

• Voltage: 220 V
• Power: 200 W or Customized
• Density: 35 WATTS PER SQ. INCH
• Internal Temperature: 350 TO 400 DEGREE C
• Max Operating Temperature: 400 DEGREE C
• Outside Temperature: 500 DEGREE C
• Packaging Type: BOX
• Resistance Tolerance: 5%
• Wattage Tolerance: 5%
• Country of Origin: Made in India
• Power Source: ELECTRIC
• Features: Easy installations & removal, Special high grade steatite insulators for superior thermal conductivity, Reduces down time for replacement, Ni-chrome wire for uniform temperature
• Size: 30mm - 2000mm DIAMETER
• Heater Type: CERAMIC BAND
• Maximum Temperature: 500 DEGREE C
• Heater Material: SS/AL. COATING
• Item Code: CBH104
• Inner Diameter: Minimum 30mm
• Insulating Material: CERAMIC

We manufacture and offer a quality of Ceramic Band Heaters that are widely used in plastic process ing, chemical vessels, rubber industry and packaging industry.These product range is known for their quality and durability.We customize these as per customer’s requirements and specifications.

We are recognized as one of the trusted Ceramic Band Heater Manufacturers, Exporters and Suppliers from Mumbai (Maharashtra). The Ceramic Band Heaters design consists of a helically wound resistance coil made from 80/20 nichrome wire, evenly stretched and precisely strung through a specially designed ceramic insulating bricks forming a flexible heating mat and its exterior part is coated with stainless steel sheet. Thanks to high conductive ceramic, long service life, fast and simultaneous dispersion of heat is realized by installing chrome-nickel wire properly. Thanks to conservation of heat achieved by ceramic fibres conservation of energy up to 25% to 45% can be obtained. Glass fibre cable and armoured cable whose exterior surface is coated with stainless steel upon request these heaters can be manufactured in special dimensions and values. SpecificationsElectricalResistance + 10% -5%Wattage + 5% -10%Voltage 220V AC to 480V ACMaximum Watt 50 watts / sq. inch.Maximum Temp.800o CDimensionalMinimum Dia. 38 mmMinimum Width 25 mmOverall Thickness12-15 mmWidth - Normal Multiple of 15 + 6mmStd. gap between edges 5 to 10 mm

We are offering ceramic band heaters were developed to meet industrial requirements for high temperature. They are ideally suited to comply with today's new resins, which calls for ever-increasing process temperatures. Ceramic band heaters design consist of a helically wound resistance coil made from 8020 nichrome wire, evenly stretched and precisely strung through a specially designed ceramic insulating bricks forming a flexible heating mat. The ceramic heating mat along with ceramic fiber insulation is placed on a stainless steel housing made with serrated edges providing maximum flexibility for easy installation. Advantages: 1) maximum watt density in comparison to mica band heater i.e. 50wattinch². 2) by the use of higher temperatures a faster off sequence is possible. 3) it is particularly suited to heat the cylinder with working temperature upto 500º c (sheath temperature 800º c).

Vinman's Ceramic Band Heaters are designed and manufactured with more than 25 years of practical experience, for superior performance and life expectancy. As a manufacturer specialized in industrial electric heating elements & the desire to provide quality products and services to our customers both OEM's & End Users, Vinman specializes in designing Ceramic Band Heaters , Mica Band Heaters, Nozzle Heaters & Strip Heaters to your exact specifications. Depending upon applications Vinman's Ceramic Band Heaters are manufactured with high temperature oxidation metal sheath and high grade steatite insulators to withstand high temperatures. A superior grade NiCr resistance wire coil provides uniform and reliable heat distribution with the best combination of physical strength, high emissivity & good thermal conductivity to heat cylindrical parts, good for sheath temperature up to 5000C. Ceramic Band Heaters are also available with various construction styles with special inbuilt Energy saving options. Features: 1. Available in Chrome Nickel Steel with Power Saving Options. 2. Special High Grade Steatite Insulators for Superior Thermal Conductivity. 3. Power saving up to 30%. 4. Designed for Higher Temperature up to 500°C. 5. Robust Terminal Junction with Specially Designed Protection Cap. 6. Efficient Heat Transfer even on irregular surfaces in comparison to Mica Band. 7. Conserves Energy with Improved Heating Efficiency up to 55 Watts per square inch. 8. Engineered for Longer life with Superior quality Nichrome wire for Uniform Temperature & Maximum Amperage carrying capacity. 9. Reduces Down time for replacements. 10. Easy installation and removal. 11. Available in various Lead Terminations & Clampings expandable to fit around the Barrel O.D. Applications: 1. Injection Moulding. 2. Film extruders. 3. Blow Moulding. 4. Plastic & Rubber Processing Machinery. 5. Laboratory Equipment 3 Construction Styles: 1. Premium-Heat Construction 2. Power Saver Construction 3. Power Saver PLUS Construction Electrical Variations: Single Phase: Vinman's band heaters are usually designed on 230 Volts single phase unless specified. Dual Phase: Ceramic Band Heaters can be designed with multiple circuits to operate in single or three-phase circuits. Three Phase: On very high wattage band heaters it would be advantageous to install three-phase wiring to reduce the current load across a single conductor. Three-Phase wiring is available with all types of insulation, Construction styles, and clamping variations. Limitations: Minimum width: 3"(76.2mm).

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