Contact Tube and Care Engineers Kalyan, MUMBAI, Maharashtra

Flexible Shaft Machine is a self-contained portable unit, mounted on a 3-wheel trolley, fitted with a carrying handle. It incorporates a directly coupled, totally enclosed squirrel cage, 2800 rpm. continuously rated electric motor. Selecting the H.P. of the motor depends upon length and size of Flexible Shaft and nature of scaling. It is controlled by a push button starter which is provided with three thermal adjustable overload relays. Each machine is fully wired, carefully tested and is fitted with a 15-feet length of PVC Cable to main supply. Longer cable can be supplied upon request. Please consult us if your electric supply is different from listed below. Motors for alternate supplies are also available.

These tools consist of 4 stainless steel circular brushes that are mounted on a shaft and connected to a Universal Joint. These tools are used to clean soft to medium scales. Replacement circular brushes can be ordered when wear starts.

Digital display of output voltage. Used in on site application and areas which are prone to high voltage fluctuations.

Wheel extensions are used to reach the wheel hub bolts & nuts, where fitment of tool is not feasible. Tubeandcare has complete range of wheel extensions as refered below : Features of Vega Series Accessories Different type of reaction arms are available for variety of application. Customized reaction arm are available on requirement.

Only one tool necessary for testing multiple tube sizes. Built-in easy to read vacuum gauge. Multifiled exhaust for quiet operation. Lightweight and easy to use.

Simple, Quick and Reliable tube joint testing. Test 10 tube joints per minute. Interchangeable seal sets : Allows testing of tube joints from 7.75 mm to 30.63 mm ID with easy to replace accessories. Air supply : Uses standard plant air supplies from 70 psi to 100 psi (4.7 to 6.8 bar). Silent during use. Ergonomic design makes testing effortless. Each Kit packed in compact and handy case.

High speed steel, cryogenically treated and coated with Titanium Nitride for long life. Ideal for heat exchanger and condenser tube sheet reaming. Reamers available in MM sizes also. Also available on diameters upto 4”.

To clean tube sheet bores, prior to tube installation. Can be used with any standard pneumatic or electric drill. Available in Carbon Steel, Stainless Steel and Brass.

Very little training for the operator needed. Set up in less than a minute.Compact and lightweight gun and powerpack.Removes tube without damage.Available with choice of electric pneumatic operation.Automatic switchover from low pressure to high pressure.

Size : 3/8" O.D. TO 4" O. D.

To ‘Pilot’ the tube through the tube sheets and baffle plates during tube insertion. High strength Nylon bristles holds Tube Guide Firmly in tube.

Fully Solid State Design - no moving parts - no wear and tear of parts - no noise - consequently long life. Uses one main circuit board for easy maintenance. Accurately calibrated digital torque settings with a resolution of 1 watt makes torque settings accurate and can be easily reproduced for identical results. Soft start has been provided for all drives. This feature reduces starting currents in the drive. As a result, life of carbon brushes and drive increases. Connected drive is automatically recognised and indicated by means of LED on the torque controller. Trip time adjustable from ( 0 sec to 10 secs.). Adjustable reverse time from ( 0 sec to 90 secs.).

Drive communicates with the pump via 9v DC remote control. This ensures safety and eliminates the need of electrical cord between pump and drive that other manufacturers provide. Silent during use. In comparison electric and pneumatic tube expansion systems are noisy. Compact, therefore easy to use inside boiler drums. Compatibility - Same powerpack for all the 4 drives to expand 58” o.d to 4” o.d tube. Very High Torque Developed - can expand large diameter, thick wall tubes in thick tube sheets easily. Long life + low maintenance.

Use : Oil Coolers, Radiators and other apparatus with small diameter tubes. Advantages : Captive mandrel - eliminates nut on mandrel tip which prevents scratching of tube I.D. Increased feed angle makes it the fastest operating tool on the market, ideal for high production environments

The FM-1625 is a light weight and compact machine for facing, bevelling and weld preparation on all materials including stainless steel, duplex, inconel and others. One operator performs weld preparations safely, accurately and quickly vs. the slow and cumbersome grinding operation. Easy to handle and quick to setup. Used in shutdown environments on condensers and heat exchangers.

Tool bits coated with Titanium Nitride to give 3 times the life of conventional tool bits.Ideal for quick facing of projecting tube ends in heat exchangers, condensers and boilers.One size of tool is suitable for use on multiple tube thicknesses by interchanging pilot. (TEF-375 is the exception with the tool suitable for one tube ID only).Each tool is supplied with a set of multiple pilots to cover all tube thicknesses.

Used for removing soft scales in ferrous tubes (carbon steel, stainless steel) and non-ferrous tubes (copper, brass, plastic, etc.) and for final "finishing" of tubes. Used for removing soft and light scale deposits in straight, non-ferrous tubes (copper, brass, nickel and their alloyed tubes). These brushes are used to clean internally grooved tubes. The drill tip of brushes cleans through hard scale before the brush cleaning action takes over. The large diameter of this brush cleans into the grooves of the tubes and the small diameter into the lands of the tubes rifling.

Used for insertion of long and heavy tube bundles inside the shell of heat exchangers. Inserts tube bundle at rate of 3mtrs/min. Generates a coaxial force of 60 tons to insert tube bundle into the shell without any jolts thereby avoiding damages to shell and tube bundles. Can be easily converted into double headed tube puller for tube extraction.

Heavy Duty Sheet Metal Construction. Conveniently houses all tools needed for expanding tubes.

1/4” Square Drive Spindle to suit all Standard Sockets and Screw Driver Bits. Bi-Directional operation with consistent repeat accuracy. Concealed adjustment mechanism to prevent accidental re-setting during use.

Compact, Heavy Duty Torque Multiplier with a torque multiplication of 5:1. Accuracy better than ± 4% with high repeatability. Provided with detachable reaction handle. Optional offset reaction arm also available on demand. Supplied in sturdy molded plastic carrying case for better storage and handling.

Fully Solid State Design - no moving parts - no wear and tear of parts - no noise - consequently long life. Uses one main circuit board for easy maintenance. Accurately calibrated digital torque settings with a resolution of 1 watt makes torque settings accurate and can be easily reproduced for identical results. Soft start has been provided for all drives. This feature reduces starting currents in the drive. As a result, life of carbon brushes and drive increases. Connected drive is automatically recognised and indicated by means of LED on the torque controller. Trip time adjustable from ( 0 sec to 10 secs.). Adjustable reverse time from ( 0 sec to 90 secs.). Drive toque adjustable in reverse rotation with surface to set torque. Hand (trigger) mode or foot switch mode, both are available. Expansions can be carried out either in single cycle mode or auto repeat mode. Automatic indication on the display for controllers tripping due to voltage or current fault. Electronic over current protections incorporated for all four drives. Over voltage protection at 275 volts and Under Voltage protection at 180 volts. Supply voltage value displayed during pause time of every auto cycle. Drive current indication given during manual reverse operation. The no. of expansions are stored in the memory and displayed on the panel display at power ON and also whenever the panel is idle. Trip valves are stored in memory after expansion and can be reviewed any time. The trip values can be transferred to PC (Computer) using a single key HANDSET. Using specially developed software, the DATA can be analyzed in statistical terms. It also plots a histogram of No. of tubes verses percentage over-expansions. The Minimum and Maximum supply voltage values observed in the period after last memory RESET, are also displayed. Power consumption of control circuit reduced to 50% which leads to enhanced panel life. Single key HANDSET makes it very easy for the operator to transfer DATA to the computer.

Used to free the operator from handling drives. Sturdy construction absorbs all torque during tube expansion.

These Cutter Heads are designed for cleaning straight and curved tubes as found in Boilers, Air Heaters, Economizers, etc. Cutter Heads are provided with 3 cutter wheels, one each of straight teeth, teeth cut right hand, teeth cut left hand, for quicker cleaning and prevention of scale grooving.

Flexible Shaft Machine is a self-contained portable unit, mounted on a 3-wheel trolley, fitted with a carrying handle. It incorporates a directly coupled, totally enclosed squirrel cage, 2800 rpm. continuously rated electric motor. Selecting the H.P. of the motor depends upon length and size of Flexible Shaft and nature of scaling. It is controlled by a push button starter which is provided with three thermal adjustable overload relays. Each machine is fully wired, carefully tested and is fitted with a 15-feet length of PVC Cable to main supply. Longer cable can be supplied upon request. Please consult us if your electric supply is different from listed below. Motors for alternate supplies are also available. Inner Core - is double wound in opposing layers made out of high tensile-spring steel wires and passed through stress relieving process, made to absolute-vibration free performance and continuous duty. Outer Casing - is flexible, made out of galvanized steel strip and provided with special steel anti-friction lining for the entire length. Connections - Suitable motor connection at one end and detachable ball bearing hand piece (tool holder) with threaded spindle for tool head or brush at other end.