Cooldeck Industries Private Limited Andheri West, Mumbai, Maharashtra

COOLDECK range of Wood-Plastic Composite (WPC) profiles change the way one thinks of external decking and cladding. Our range of decking and cladding option combines the proven strength of high density plastic and wood fibers. With an outer shell of plastic this completely encapsulates the board in an impermeable layer of protection from scratches, stains and fading. Advantages Looks and feels like natural wood.   Durable and long-lasting.   Wearproof -WPC never rots or warps.   High capacity of UV-resistance, and color stability.   Highly resistant to moisture and termites.   Easy to be installed - low labour cost.

V-bar clips are made of Copolymer Polypropylene - a high impact resistance material able to remain flexible in a broad range of temperatures.

Architectural uPVC louvers are featured prominently over the exterior façade of the building there by increasing the aesthetic value of the façade. COOLFin louvers are made from UV stabilized uPVC. They can be ordered to exact sizes and are packaged with the supporting members that will be installed on the building surface. uPVC is the material of choice in building projects all across the world with established advantages over other materials such as concrete, aluminum or steel. The design team at COOLDECK relentlessly strives to create and achieve an elegant aesthetic look with the uPVC louvers /fins to complement the overall design of the building.   Advantages Enhance architectural appeal of the building.   Allow significant amount of light in the building while reducing ill effects of direct heat   Create a visual block but yet allow passage of cool air there by reducing energy cost.   Inexpensive solution compared to alternate high quality materials.   Available in UV stabilized colors to match the other components of the facade   Project pipes and ducts from the ill effects of direct sunlight.   Reduce heat absorption in the building structure.   Can be installed in new or existing building.

Structured media consists of rigid PVC sheets especially embossed with a microstructure that not only aids in the formation of a biofilm but also enhances the surface area available within the reactor volume. These sheets are assembled into rectangular blocks before installing into the bioreactor. In case of aerobic applications, the blocks also facilitate the movement of air (oxygen) in the system. The blocks are installed in a cross stacking manner to ensure strength of the media installation.

  SS/FRP grids for splash fill support - Available in 2mm as well as 2.5mm thickness, the support grids are designed based on the spacing configuration of splash bar chosen by the designer.

Random BioMedia B-185 has been designed for more important applications in wastewater treatment Viz., Trickling Filters or Biotowers, Hybrid Reactors with aerobic application and anaerobic applications. Since the product is made up of Poly Propylene material, it is non reactive and hence recommended for most applications including for refineries. The B-185 Random BioMedia provides large surface area up to the tune of 105sq.m/m3 for the bacterial growth. The product has been extensively used for other industrial wastewater treatment application including Anaerobic hybrid reactors, SAFF reactors and other submerged aerobic applications. Trickling Filters or Biotwers are the other segments where B-185 Random BioMedia shall be used effectively. B-185 Random BioMedia shall be stacked for more than 8-10mtrs and still the media doesn’t settle or crumble. The PP media has been treated for UV radiation and hence protected by sunlight!

Armed with an installed annual capacity of more than 5000 Tons, COOLDECK provides thin films (150 microns to 800 microns) in PVC and PP as well as thick sheets (0.8mm to 3mm) in PVC. With a primary focus on opaque thin film applications, the PVC material is produced on our brand new calender line with unparalleled process controls in maintaining constant thickness. Serving application areas such as thermoforming, printing and cards, we can offer customized formulations tailor made to meet any specific requirements of mechanical properties, colours or surface finish. PVC T-die line The PP thin film market is served through our completely refurbished T-die line. Transparent, semi transparent and opaque material is manufactured for applications such as stationery and printing. Our PVC T-die line allows us the opportunity to serve industrial and construction sectors with chemically inert, mechanically strong and fire resistant uPVC and rigid PVC sheets. These sheets can be easily cut, sawed, drilled, screwed, riveted and printed upon. The material is chemically inert, non corrosive, water resistant and self extinguishing.   Applications Outdoor Advertising/Signage Boards   Exhibit booth panels/Store fixtures   Furniture tops   Door/Window laminates   Seat bottoms   Refrigeration   Vehicle Manufacturing Corrosion resistant tanks Ducts and Fume hoods

The COOLOpti is one of the more established splash fills used in counterflow cooling towers. Due of the small surface area exposed to the falling water, COOLOpti is a nonfouling fill, and has been used extensively in industries and plants where fill fouling had been extensive. Features and Advantages The configuration of the COOLOpti allows water droplets to fall across multiple layers of horizontal strips. Even as the water droplets bounce off from one layer to another the thin strips cause shearing action on them causing them to break into smaller droplets. The construction COOLOpti is configured to maximize the probability of the water droplets continuously encountering these thin horizontal strips on their way down to the basin. This is evident from the fact that alternate layers of the installed COOLOpti have these strips displaced from the layers above rather than all in a single line. This results in a far more efficient working of the splashing principle. The grids are supported in uniformly spaced tiers throughout the cell width and length on stainless steel wires hung from supports installed under the water distribution system, and on polypropylene supports specifically designed to secure the grid to the wires. Each grid in each tier is secured to all adjacent grids by special clips that tie the entire fill assembly securely in place

Perforated V-Bar is the most extensively used product in the industry. COOLDECK can supply the stainless steel or FRP coated wire mesh as well as the other components that are needed for the entire splash bar system. The water droplets spread over the solid surface and perforated holes of the splash bar. The flowing water is held on the holes due to surface tension and forms a thin film. The water film formed over these rectangular holes has very low surface tension at its corners and thus a tendency to rupture frequently. During this process of rupturing the water film is broken into small globules, thus providing maximum heat transfer. Features and Advantages Diamond shaped perforations are recommended as they offer the ideal surface tension to rupture the water droplets. The top edge of the V-bar is reinforced so as it offer bending and load strength.. Ensuring a minimum thickness of 1.5mm and a maximum distance of 600mm between adjacent bars will help reduce the possibilities of sagging. Compact locking of the V-Bar on the grid using a V-Bar clip (as depicted in the picture) will also ensure a sturdy fill structure. The overhang of the V-bar of the last grid should be restricted to 150mm. Algae resistant and Fire retardant COOLDECK's V-BAR clip design provides secure locking capabilities preventing wear on both the wire hanger and the fill. The tab locks provided on the V-bar prevent it from slipping once locked into place.

The rectangular timber slats provide very little in terms of enhanced surface area for the air and water to mix. COOLDECK has designed perforated slats to replace existing rectangular timber slats with upto 20% increase in efficiency. The water droplets spread over the solid surface and perforated holes of the splash bar. The flowing water is held on the holes due to surface tension and forms a thin film. The water film formed over these rectangular holes has very low surface tension at its corners and thus a tendency to rupture frequently. During this process of rupturing the water film is broken into small globules, thus providing maximum heat transfer. Features and Advantages Better heat transfer ratios due to the formation and quick rupture of water film on diamond shaped perforations. Pack volume is reduced to 10% to that of timber slats. Increases the void volume in the tower, resulting in higher capacity. Economical and durable compared to wooden slats. No channeling of water. Perforations provide a considerable reduction in pressure drop resulting in lower power consumption and/or increase in air flow,

Length : Any

Color : Black / Grey

Nylon cable ties are used to secure splash fills to the supporting grid.

We are the main supplier of this product.

Application : Industrial Use

Color : Silver

Finishing : Polished

Pressure : High, Low

Feature : Highly Durable, Rustproof

Combining unmatched corrosion resistance with strength, long life and safety, COOLDECK sets the standard for fiberglass reinforced plastic (FRP) moulded products. COOLDECK products are proven to deliver years of reliable service, even in the most demanding corrosive conditions — conditions which cause conventional metallic and wood products to deteriorate rapidly. COOLDECK FRP Grating as compared with other floor materials like Metal, PVC or RCC, provides a series of benefits, unmatched superior impact resistance, while the strength-weight ratio is only one fourth of that of steel gratings. Hence FRP gratings are easy to handle, cut and install and can be customized to customer’s requirements as per site condition, utility application and weathering conditions. High Quality of FRP Grating. FRP Gratings is the ideal solution for corrosion problem faced in industrial environments. The FRP grating is non-conductive of electricity and non-magnetic, great appearance, ease of installation and maintenance Free. COOLDECK FRP gratings are moulded one-piece fiberglass reinforced plastic grating, available in standard panels or fabricated into customized panels ready for installation. All of the raw materials are carefully selected from qualified suppliers to ensure a high quality of FRP Grating. The square pattern design and one-piece construction allows load to be transferred to the adjoining bars providing a superior load-carrying capacity. The load transfer assists in load distribution on the grating as well as on the support structure.     Advantages Anti-skid   Fire Retardant   Anti-corrosion and Anti-ageing   High Strength, Light weight & Easy to handle   Long product life & Maintenance free   Easy to Fabricate & Install   Thermal, Electrical Non-conductivity & Chemical resistant   Dimensional Stability Electromagnetic Transparency Electrically Insulating Suitable for film lamination Flame Retardant

Film Fills are the most efficient filling media available for cooling towers. The usage of film fills – in both counterflow and crossflow cooling towers allows relatively smaller sized towers to cool an equivalent amount of water compared to cooling towers using splash fills. This results in the saving of not only capital costs for a new tower but also reduces operational costs on account of lower height and hence lower pumping costs. Film Fills work on the principle of offering heat exchange by spreading the falling water droplets into a thin molecular film where the air can effectively contact the entire surface of the water film to carry away heat and mass. Advantages Minimum resistance to air flow   Good distribution of water leads to turbulent mixing of air and water to maximize heat transfer.   Reduced fill height and greater cooling capacity results in lower power consumption.   Erosion and rotting resistant and long lasting (10-12 years of service time in good quality water)   Self-supporting, high strength and self-extinguishing characteristics   Resistance to weather exposure (fungii/oxidation) ; Nearly impervious to chemical degradation by Alkali, acid, grease, fats, oils and biological attack   Easy to glue at site, reduces transportation cost.

SCS aerodynamically designed Aerofoil axial flow fans manufactured from high quality epoxy grade FRP material save up to 30% power as compared to aluminum fans. SCS fans achieve the best performance keeping power consumption and noise levels to the minimum possible. Aerodynamic axial flow FRP fans manufactured by COOLDECK are specially designed for high-efficiency, critical applications, which include Cooling Towers, Humidification and Exhaust systems.     Key features   Tough light weight hollow FRP blades   Non-corrosive and erosion resistance   Different standard pitch angles/adjustable pitch angles   Wide range of industrial air moving applications   High efficiency and low noise levels   Aerodynamically designed for maximum airlift and minimum air resistance   Design Features   The unique aerofoil design ensures high efficiency, lower noise levels and less power consumption Reinforced Fiberglass Epoxy Resin (FRP) provides the desired non-corrosive quality to the fan blades, resulting the operation of fans even in the most aggressive environment.   The design of the fans provides high air volume with optimum pressure to ensure the long distance reach in the farthest areas.   The hollow construction of blades makes the fan lightweight resulting into low starting torque and reduced power consumption under varying load conditions. This causes minimum wear and stress on motor bearings and drive shafts.   By varying chord width and angle of incidence along the length of the blade SCS fans yield significantly higher performance than constant-chord-width fans as they develop constant velocities along the full blade length.   SCS FRP Fans with pitch control enable the field technicians to change pitch settings easily in order to optimize fan performance or to change field applications.

The double walled construction offers unmatched strength especially for installations where foot movement on drift eliminators is a given. They can be pressure washed, if necessary, without any damage. Features and Advantages The outgoing air is first guided on to the surface of the drift eliminators. This drift laden air then traverses the upward path of the drift eliminator. At the point of the first direction change DrifEl146 introduces a small water entrapment groove. A majority of water droplets are trapped at this notch and channel back into the system. Unlike other drift eliminators, where large water entrapment areas lead to increase in pressure drop, the path to air velocity remains sinusoidal, thereby introducing little to no additional pressure drop at this point. The air with the remaining drift droplets undergo another direction change and encounter the surface of the adjacent blade. The system continues to work on the principle of inertial separation. At the exit of the drift eliminator, the air undergoes a third direction change while the water droplets encounter a second notch, which entraps a majority of the drift droplets and brings them back into the system.

Material : Rigid PVC

Water droplets are separated from the air drift at the three direction change points on the drift eliminator. The CD-S130/146 drift eliminators provide a rugged cellular structure formed by the solvent bonding of sinusoidal shaped corrugated sheets. Individual S-shaped corrugated sheets are bonded with subsequent layers to create the structure. The entire area is thus divided into several smaller S-shaped mini zones. Features and Advantages The modules are provided additional strength by the insertion of stiffener sheets at regular intervals. Cellular type drift eliminators offer the highest drift elimination efficiency while introducing a lower static pressure drop The eliminators can be assembled as well as cut at the field installation to ensure tight fit.

Material : Rigid PVC