Depyrogenation Tunnels
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Detail Description Understanding the requirements of the clients, we are manufacturing a wide gamut of Air Sterilizer and Depyrogenation Tunnel for Ampoule, which are fabricated in compliance with CGMP design criteria. The "Hot Air Laminar Flow Principle" ensures gentle sterilization with a minimum of space and constant temperature of the Ampoule / Vial, perfect sterilization, short sterilizing times and high capacity. Salient Features Smooth breakage–free transportation is provided by means of the transport control which is regulated by the output of the preceding machine and the intake of the following machine. Sterilizing conditions are documented and are reproducible. Temperature is monitored and controlled electronically through PLC. Multiple layer insulation of the tunnel prevents heat loss, keeping energy consumption low. The belt speed and temperature can be programmed precisely and can therefore be optimized to suit to any kind of Ampoule/Vial. The machine is simple to operate from the central operating panel. All data relevant to production can be called up on the display. Technical Specifications The "Hot Air Laminar Flow Principle" ensures gentle sterilization with a minimum of space and constant temperature of the Ampoule/Vial, perfect sterilization, short sterilizing times and high capacity. Circulating airflow is constantly kept free of particles by means of a High-Efficiency Particulate Air (HEPA) filter. Range of product Sterilizing: 1ml to 25ml Ampoules / 2ml to 250ml Vials. Machine is suitable as a standalone & for Integration into a production line. DQ, IQ and OQ Documents for Machine. Get In Touch
Depyrogenation Tunnel
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We are one of the famous manufacturers, suppliers and exporters of a wide range of Depyrogenation Tunnel We are engaged in providing various types of Pharmaceutical Depyrogenation Tunnels, which are used in food & beverages, cosmetics, pharmaceutical and industries across the country. As per FDA Norms and cG.M.P parameters, our tunnel is specially designed. This completely automatic tunnel has PLC and printer online. The Tunnel is comprised of fine units: The cooling zoneThe stabilizing zoneThe infeed drying zoneThe control panelThe sterilizing zone The infeed drying zone:Between vial washing and sterilizing chamber, the drying zone creates thermal barrier to protect the vials from contamination and pre heat the vials. For some hot air, the pressure difference is adjusted to flow from sterilizing zone to drying zone. Hence, drying and pre heating of the vials take place. The sterilizing zone:Up to temperature of 350 Degree C, the sterilizing zone can be heated. Heat is generated with the help of Incoly DS material heating elements. The function of the air temperature and air velocity is sterilizing time of the vials. The air velocity can be adjusted. To obtain a Log-3 pyrogen reduction, the thermal cycle is designed. The cooling zone:Vials enter into cooling zone from sterilizing zone where they are subjected to cold laminar air for lowering the room temperature. Through exhaust blower fitted down the belt, the hot air can be exhausted. The stabilizing zone:To maintain negative pressure in washing room and filling room, the stabilizing zone with cold laminar air flow stabilizing zone is used The control panel:The Control panel is completely automatic and has Printer On Line and PLC with Sterilizing Temperature Indication. For higher thermal efficiency & power saving, thyristoristed temperature control unit is used. Model: With belt width 300mm, 450 mm,600 mm, 750 mm , 900 mm & 1200mm. Output capacity: 90-300 vials/min 100-300 Ampoules Min 60-100 Bottles / Min as per Bottle size Application: Pharmaceuticals,Food,Chemicals Industries salient Features: *Stericlean hot laminar flow sterilization tunnel used for on line sterilization & depyrogenation for washed vials & ampoules, *class-100 laminar air flow Throughout drying, sterilizing, cooling & stabilizing zone. *Thyristorised temperature control for excellent power saving & thermal efficiency with uniform temperature in hot zone. * Automatic control through IC and on line printing
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Depyrogenation Tunnels
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Each independent filter plenum is provided with filter integrity sample ports. The equipment’s conveyor belt is monitored and alarm status is activated if it operates outside the belt speed set points. Provision for ports to allow introduction of validation thermocouples in each zone.
Depyrogenation Tunnels
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Depyrogenation Tunnels, Slip Rings, Stoppering Machine