Essential Power Transmission Pvt. Ltd. Dahisar, Mumbai, Maharashtra

We are offering worm reduction gearbox. power range – up to 200 hp size range – 3” to 24” centers reduction ratio range – 10/1 to 70/1 in single reduction and up to 4900/1 in double reduction salient features – • worm wheel rim is made of phosphorous bronze pb 2 grade as per bs 1400. The worm wheel rim is centrifugally cast. • considering power transmission and reduction ratio worm gear units are considered to be the most compact.

Worm Gearbox Power Range Up to 200 HP Size Range (Inch) 1 1/8, 1 5/8, 2 1/8, 2 1/2, 3, 3 1/2, 3 3/8, 4, 5, 6, 7, 7 7 1/2, 8, 9, 10, 10 1/2, 12, 14, 18 Reduction Ratio Range 10/1 to 70/1 (Single) and 75/1 to 4900/1 (Double) Shaft Solid / Hollow Mounting Foot / Shaft Type Horizontal / Inverted / Tube Mill Accessories Hold Back   Product Details Standard fan cooled Worm Gear units in Horizontal, Vertical and Inverted Type. Worm gear unit is available in single and double reductions. Product Details Salient Features Worm wheel rim is made of Phosphorous Bronze PB 2 grade as per BS 1400. The worm wheel rim is centrifugally cast. Considering power transmission and reduction ratio Worm Gear units are considered to be the most compact.

Vertical Helical Gearbox For Pumping Application Motor Power 2000 KW Ratio 3/1 Output Speed 494 RPM Application Water Pumping station

Motor Power : 2000 KW

Output Speed : 494 RPM

Uncoiler Gearbox Motor Power 0 – 215 – 215 KW Speed 0 – 420 – 520 – 1800 RPM Ratio 5.75/1 & 11.5/1   Product Details Change Speed Uncoiler gear units are custom designed units for steel mill application. They are foot mounted, multiple stage helical gear units with a special output mandrel shaft. High load carrying capacity bearings are incorporated to withstand loads during coiling, reeling and tensioning. Product Details Salient Features Gearboxes are of parallel shaft, helical construction with stages (as per reduction ratio) consisting of solid input and special output (mandrel) shaft incorporated with heavy duty spherical roller bearings on output shaft to take care of heavy coil weight and coil tension for coiling / uncoiling operations in steel. Housing is of robust gear case design of mild steel welded construction grade Fe 410 WA/WB as per IS 2062 duly stress relived. Gears & Pinions are made of carburising alloy steel, 18 CrNiMo7-6 as per EN 10084 case hardened to 58-62 HRC & accurately precision ground to DIN 5-6 as per DIN 3962. Forced lubrication provision through centralised oil systems is provided in the gearbox for ensuring adequate amount of oil supply to all gear meshes and bearings.

Motor Power : 0 – 215 – 215 KW

Pinion Stand Gearbox Motor Power 1219 KW Input Speed 0-667-2000 RPM Output Speed 0-132-396 RPM Ratio 5.02/1

Motor Power : 1219 KW

Input Speed : 0-667-2000 RPM

Output Speed : 0-132-396 RPM

Mill Gearbox Motor Power 0 – 5000 – 5000 KW Input Speed 0 – 400 – 800 RPM Ratio 1.146/1 (Increaser)   Product Details Special Mill Drive Gear units cum Pinion Stand. Used in Cold roll Mills. The Gear unit consists of a single input shaft with two vertically offset output shafts. Product Details Salient Features Custom built helical reduction gearbox cum pinion stand for 6 – Hi Cold Rolling Mill (CRM) Gears & Pinions are made of carburising alloy steel, 18 CrNiMo7-6 as per EN 10084 case hardened to 58-62 HRC & accurately precision ground to DIN 5-6 as per DIN 3962. Housing is of robust gear case design of mild steel welded construction grade Fe 410 WA/WB as per IS 2062 duly stress relived. Forced lubrication provision through centralised oil systems is provided in the gearbox for ensuring adequate amount of oil supply to all gear meshes and bearings.

Product Details Esenpro designed and manufactured custom-made gear unit for flattner application. The gear unit consists of one input shaft and 19 output shafts. Product Details Salient Features Gearbox consists of single and nineteen output shafts used for leveller / flattener application on steel processing line. The output shafts are geared together to distribute the motor power and unequal torque through the output shafts.

Motor Power : 285KW

Input Speed : 512 RPM

Helical Single Screw Extruder Gearbox Power Range 5 KW to 530 KW Ratio Range 6.3/1 upto 80/1 Stage Single Double & Triple Screw Size Range 40mm to 150mm     Product Details Esenpro make High Power Energy Efficient Single Screw Helical Extruder Gear unit are designed to withstand continuous running. The gearbox is specially designed to withstand high torque and absorbing the high thrust load generated by the Extrusion machines. Product Details Salient Features Extruder gearbox is capable to take high axial thrust upto load. The Gear Unit is incorporated with Spherical Roller Thrust bearing. External lubrication system can be provided along with Heat Exchanger. Gear rating is based on AGMA D104 & bearing life calculation is based on DIN ISO 281. Shaft configuration can be offered with single, double and multiple keyways or with splined shaft for extruder screw engagement. Barrel mounting can be matched to suit customer requirement by providing additional flanges on extruder mounting faces.

Helical Planetary Main Hoist Gearbox Power Range 40 KW / 80 KW Ratio 340/1 and 170/1 Output Speed 2.915 RPM / 5.829 RPM Application Main Hoist Gearbox for Ladle Handling Crane

Output Speed : 2.915 RPM / 5.829 RPM

We are offering helical geared motors. power range – 0.18 kw to 110 kw speed range – 18 rpm to 355 rpm type – foot or flange mounted with or without electric motor. salient features – • housings are made of closed grain cast iron (fg 260). • gears are carburized, hardened, tempered and flank ground for maximum gear efficiency. • co- axial/ combination geared motors are offered when output speed is less than 18 rpm.

Output Speed : NA

Motor Power : 90 KW

Output Speed : 5.3 RPM

Helical Aerator Gearbox Power Range 2.5 KW – 445 KW Stage Single / Double Ratio Range 3.35/1 to 35.5/1 Mounting Vertical Application Waste Water Treatment / Mixing   Product Details Helical Gear Units specially designed for Aerator and Agitator Application. Aerator / Agitator Gear Units are available in single and double reductions. The gear units can be provided with or with out motor.     Salient Features Special gearbox housing design to take care of external loads on the output shaft. Field proven gear units with constantly upgraded design and technology. Specially designed and manufactured to suit out-door applications. Gear unit designed to attain maximum dynamic stability. Wide range of reduction ratios for selection. Additional features like pump arrangement, cooling coil, dry well and slipping clutch are available as per customer requirement.

Esenpro shall thereafter create an engineering plan for the drop-in replacement and shall submit a General Assembly drawing for the customer's approval. The customer will have access to all the technical information for the new gearbox in our General Assembly drawing to peruse and approve. Once approval from the customer's end is received, we shall initiate manufacturing of the gearbox.  

Output Speed : NA

EP Series Helical Gearbox Power Range 0.8 KW to 8000KW Stage Single / Double / Triple / Quadruple Reduction Ratio Range 1.6/1 to 630/1 Output Shaft Solid / Hollow Additional Accessories Heat Exchanger / Cooling Coil / Cooling Fan with Cover / Shrink Disc/ Hold Back/ Temprature, Flow & Pressure Sensor/ Lubricating Pump System. Applications Bridle Drives/ Bucket Conveyor Drives/ Kiln Drives/ Ball Mill Drives/ Crushers/ Paper Machine Drives/ Mixing Drives/ Agitating Drives/ Hosting Drives/ Turbine Drives.

We are offering ep series helical gear unit. power range – up to 7700 kw size range – 80 to 800 mm final stage center distance reduction ratio range – 630/1 type – foot mounted solid or hollow output shaft configuration.

EP Series Bevel Helical Gearbox Power Range 0.7 KW to 2850 KW Stage Single/ Double / Triple / Quadruple Reduction Ratio Range 6.3/1 to 630/1 Output Shaft Solid / Hollow Additional Accessories Heat Exchanger/ Cooling Coil/ Cooling Fan With Cover/ Shrink Disc/ Hold Back /Temprature, Flow & Pressure Sensors/ Lubricating Pump System. Applications Bucket Conveyor Drives/ Kiln Drives/ Ball Mill Drives/ Crushers/ Pulper Machine Drives/ Mixing Drives/ Agitating Drives/ Hosting Drives/ Cooling Tower Drives/ Apron Feeder Drives.

Product Details Esenpro has designed and manufactured numerous ETR / DTR Gearbox and supplied through CMI FPE Ltd. The gearbox is a single stage, parallel shaft helical reducer with a special output shaft. Product Details Salient Features Gearboxes are of parallel shaft, helical construction with stages (as per reduction ratio) consisting of solid input and special output (mandrel) shaft incorporated with heavy duty spherical roller bearings on output shaft to take care of heavy coil weight and coil tension for coiling / uncoiling operations in steel. Housing is of robust gear case design of mild steel welded construction grade Fe 410 WA/WB as per IS 2062 duly stress relived. Gears & Pinions are made of carburising alloy steel, 18 CrNiMo7-6 as per EN 10084 case hardened to 58-62 HRC & accurately precision ground to DIN 5-6 as per DIN 3962. Forced lubrication provision through centralised oil systems is provided in the gearbox for ensuring adequate amount of oil supply to all gear meshes and bearings.

Motor Power : 0 – 2500 – 2500 KW

Custom Built Gearbox ForPolymer Mixing Power Range 150 KW Reduction Ratio 28/1 Output Speed 10 Output Torque 180, 000 N-m Application Processing High Viscous polymer

To successfully execute a drop-in replacement project, the customers existing gearbox general assembly drawing with mention of the following technical parameters is required. Motor Power Input Speed Reduction Ratio Desired Service Factor Application Details if available Critical dimensions MUST be highlighted. Photos to understand mounting and orientation of the gearbox

Output Speed : NA

Usage : Coal Stacker Slew Drive

CEP Series Helical Crane Duty Gearbox Stage Double/ Triple/ Quadruple Drives Main Hoist/ Cross Travel/ Long Travel Reduction Ration 1.6/1 - 300/1 Mounting Horizontal/ Verticle Lubrication Forced Lubrication for all Verticle Mounting gearbox Input & Output Shaft Single & Double Extension as per customer specification Application Steel Handling Cranes/ Port Handling Cranes/ Material Handling & Lifting Cranes/ EOT Cranes/ Overhead Cranes.