Esteem Engineers Goregaon, Mumbai, Maharashtra

SOAPS CRUTCHERIt is robust machine, designed for mixing of raw material to make Soap (i.e. Oils, Caustic, Silicate, Water & other fillers etc.). This is a double jacketed vessel, works with presence of Steam or Thermic fluid Boiler. It is designed of various capacities (2,3,4,5,6 M.T/batch). Inside it a helical thread worm is fitted, which rotates Clockwise & anti Clockwise in the small drum, those is also double jacketed & open from both ends so that thread worm sponifies the raw material up & down very properly. Outer jacketed shell & inner jacketed drum transfer’s heat gently at all point to raw material to final formation of Soap. Benefits of Soap Crutcher are as follows :1. It saves Fuel,2. Saves Time,3. Saves Labor

It is robust machine, designed for mixing of raw material to make Soap (i.e. Oils, Caustic, Silicate, Water & other fillers etc.). This is a double jacketed vessel, works with presence of Steam or Thermic fluid Boiler. It is designed of various capacities (2,3,4,5,6 M.T/batch). Inside it a helical thread worm is fitted, which rotates Clockwise & anti Clockwise in the small drum, those is also double jacketed & open from both ends so that thread worm sponifies the raw material up & down very properly. Outer jacketed shell & inner jacketed drum transfer’s heat gently at all point to raw material to final formation of Soap. Benefits of Soap Crutcher are as follows :1. It saves Fuel,2. Saves Time,3. Saves Labor

Soap cooler is an equipment to produce large number of Glycerin soap bars of required shape and size from liquid solution in a short time. The equipment consists of a rectangular tank with top and bottom tube sheets. The tubes are very precisely located and welded to the tube sheets. Center to center of the tubes and parallelism of the tubes is maintained within close tolerances. The elliptical tubes are formed very precisely with close dimensional and shape tolerances. The internal tubes surfaces are finely finished and polished to achieve smooth surface. The mould box is of large capacity and is designed to sustain the internal pressure of circulating water which flows around the tubes for forced cooling. To avoid dead zones more number of inlet sand outlets and baffles are provided.

It is designed to convert Molten Hot Liquid Soap to Solid & Cold form. Chill Drum is a big rotating drum, in which 8 to13 degree Celsius of chilled water circulates continuously. Molten Hot Liquid Soap comes on the top surface in centre of the Chill Drum from Soap Holding Tank (Feed Tank) through gravity, in the form of Lumps, a small drum whichis rotating just in same synchronize speed with bigger drum makes a thin layer of 1 to 2 mm of molten hot liquid soap. When this thin layer sticking with bigger drum during complete round, on the other surface end a hard carboned steel blade is fitted out, which scraps that thin layer of Soap. Now, nature of the Soap after scraping is Cold & Solid. At Last, Main function of the Soap Chill Drum is to convert Molten Hot Liquid Soap to Solid & Hard form continuously.

Soap cooler is an equipment to produce large number of Glycerin soap bars of required shape and size from liquid solution in a short time. The equipment consists of a rectangular tank with top and bottom tube sheets. The tubes are very precisely located and welded to the tube sheets.  Center to center of the tubes and parallelism of the tubes is maintained within close tolerances. The elliptical tubes are formed very precisely with close dimensional and shape tolerances. The internal tubes surfaces are finely finished and polished to achieve smooth surface. The mould box is of large capacity and is designed to sustain the internal pressure of circulating water which flows around the tubes for forced cooling. To avoid dead zones more number of inlet sand outlets and baffles are provided.

This mixture consists of twin trough each fitted with a rotating agitator and each one of these agitator is a heavy duty ‘z’ shaped blade. The product is introduced from the top of the mixture and same access is used to clean the mixture. While in operation the product is loaded up to 40% to 65% of the mixture capacity. The blade can overlap & rotate at same speed or variable speed. In ‘z’ blade two counter rotating ‘z’ - blades fold and shear the material quiet severely. The close clearance produces a shearing and tearing action that is beneficial to the size reduction of solids. These are seldom used for dry solids, but are used for producing dough & thick viscous paste.

Sigma Mixer :- This mixture consists of twin trough each fitted with a rotating agitator and each one of these agitator is a heavy duty ‘z’ shaped blade. The product is introduced from the top of the mixture and same access is used to clean the mixture. While in operation the product is loaded up to 40% to 65% of the mixture capacity. The blade can overlap & rotate at same speed or variable speed. In ‘z’ blade two counter rotating ‘z’ - blades fold and shear the material quiet severely. The close clearance produces a shearing and tearing action that is beneficial to the size reduction of solids. These are seldom used for dry solids, but are used for producing dough & thick viscous paste.

 A high-shear mixer disperses, or transports, one phase or ingredient (liquid, solid, gas) into a main continuous phase (liquid), with which it would normally be immiscible. A rotor or impellor, together with a stationary component known as a stator, or an array of rotors and stators, is used either in a tank containing the solution to be mixed, or in a pipe through which the solution passes, to create shear. A high-shear mixer can be used to create emulsions, suspensions, lyosols (gas dispersed in liquid), and granular products. It is used in the adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion.

SCREW CONVEYORThe screw conveyor range offered by us consists ofhorizontal screw conveyor, horizontal screw feeder and vertical screw conveyor. These conveyor/feeders may feed material from silo/hopper or simply convey it using an upstream feeding device. These screw conveyors are useful in functioning of oil mill plants. Further, these are also used in feeding of seeds and cakes.

ROTARY BLENDER Esteem Engineers Rotary Drum Blender is an ideal gentle mixer, with low speed and no moving parts inside the drum. Used all over the world for Powder/Granules blending, often with optional spray bar addition, the Rotary Drum Blender is perfect for delicate, friable or abrasive materials. Available in 15 Standard sizes from 100 L to 25,000 L, non standard and continuous versions are also produced to match your specification. A wide variety of options are available, we will design your Blender around the needs of your process.

Esteem Engineers Rotary Drum Blender is an ideal gentle mixer, with low speed and no moving parts inside the drum. Used all over the world for Powder/Granules blending, often with optional spray bar addition, the Rotary Drum Blender is perfect for delicate, friable or abrasive materials. Available in 15 Standard sizes from 100 L to 25,000 L, non standard and continuous versions are also produced to match your specification. A wide variety of options are available, we will design your Blender around the needs of your process.

Ribbon Blender :- Ribbon a blender comprises of a ‘u’ shaped horizontal trough and a specially designed double helical ribbon rotating within. Each set having one inner and one outer ribbon. Both the sets are accurately positioned and oppositely pitched on the agitator shaft to prevent localized accumulation and effect good mixing of the products. In the ribbon blender powder is mixed horizontally as well as vertically. Ribbon blenders are suitable for free too cohesive type of powder and can handle varying densities. These ribbon blenders are used for mixing dry granules & powders homogeneously.

plough shear mixerplough shear mixers are highly suited for mixing dry material like powders and granules as well as liquid material like wetting and pastes of low thickness. These mixers are highly efficient for super fast mixing of powders, granules with or without addition of liquids. We manufacture theseproducts using optimum quality raw materials to assure high durability and robust construction. These products are also checked stringently by quality analysts to ensure that defect free range is supplied to our customers

Features Body made of C.l. sturdy - Heavy duty construction Precision spindles & housings High speed, vibration free Hardened & profile ground gears Specification The following specifications are available for our pipe threading and pipe facing machinery

Paddle Mixer :- Paddle mixer is used for mixing solids or liquids of various particle size, density and viscosity. These are fabricated using premium quality materials that are tested for its durability and efficiency. They are available in various dimensions according to the requirements of the customers. They are used in various industrial applications for their features like easy to maintain, durability and flexibility.

High Speed / Shear Mixer :- A high-shear mixer disperses, or transports, one phase or ingredient (liquid, solid, gas) into a main continuous phase (liquid), with which it would normally be immiscible. A rotor or impellor, together with a stationary component known as a stator, or an array of rotors and stators, is used either in a tank containing the solution to be mixed, or in a pipe through which the solution passes, to create shear. A high-shear mixer can be used to create emulsions, suspensions, lyosols (gas dispersed in liquid), and granular products. It is used in the adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion.

Conical Blender :- Well known for robust construction and smooth operation. Clients can avail a customized range of machines as per their requirement. These machines are highly appreciated for their features like high performance, less power consumption, robust construction and easy maintenance. These machines are manufactured using the advanced technologies and available for nominal price.

Cone Screw Mixer :- Cone screw mixer is widely used in chemical, food, cosmetic and pharmaceutical industries. The floor space required for this type of mixer is very less and they can be started on full load. The material of various densities, sizes and particle shapes are also mixed homogeneously without any degradation. The screw rotates about its own axis and revolves along the walls of the cone. Due to the conical shape the unloading of the material is helped by gravity and is complete without any hold-up

Plough Shear Mixer :- A wide range of plough shear mixers are highly suited for mixing dry material like powders and granules as well as liquid material like wetting and pastes of low thickness. These mixers are highly efficient for super fast mixing of powders, granules with or without addition of liquids. We manufacture these products using optimum quality raw materials to assure high durability and robust construction. These products are also checked stringently by quality analysts to ensure that defect free range is supplied to our customers.

Ribbon Blender :- Ribbon a blender comprises of a ‘u’ shaped horizontal trough and a specially designed double helical ribbon rotating within. Each set having one inner and one outer ribbon. Both the sets are accurately positioned and oppositely pitched on the agitator shaft to prevent localized accumulation and effect good mixing of the products. In the ribbon blender powder is mixed horizontally as well as vertically. Ribbon blenders are suitable for free too cohesive type of powder and can handle varying densities. These ribbon blenders are used for mixing dry granules & powders homogeneously.

Ribbon Blender :- Ribbon a blender comprises of a ‘u’ shaped horizontal trough and a specially designed double helical ribbon rotating within. Each set having one inner and one outer ribbon. Both the sets are accurately positioned and oppositely pitched on the agitator shaft to prevent localized accumulation and effect good mixing of the products. In the ribbon blender powder is mixed horizontally as well as vertically. Ribbon blenders are suitable for free too cohesive type of powder and can handle varying densities. These ribbon blenders are used for mixing dry granules & powders homogeneously.

Agitator :- An agitator is a device or mechanism to put something into motion by shaking or stirring. There are three main types of agitation machines are as follow :The washing machine agitator, which rotates back and forth; The magnetic agitator, which contains a magnetic bar which rotates about a magnetic field; The manual agitation, such as with a stirring rod.