Check Weigher Machine
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A checkweigher is an automatic machine for checking the weight of packaged commodities online in dynamic condition. It is normally found at the offgoing end of a production process and is used to ensure that the weight of a pack of the commodity is within specified limits. Any packs that are outside the tolerance are taken out of line automatically. A checkweigher is a system that weighs items as they pass through a production line, classifies the items by preset weight zones, and ejects or sorts the items based on their classification. Checkweighers weigh 100% of the items on a production line. Typically, an infeed section, scale section, discharge section, rejecter or line divider, and computerized control comprise the physical checkweighing system. Checkweighers and their components vary greatly according to how they are used, the items being weighed, and the environment surrounding them. A checkweigher can weigh in excess of maximum items per minute (depending on product size and accuracy requirements).Checkweighers often incorporate additional checking devices such as metal detectors and X-ray machines to enable other attributes of the pack to be checked and acted upon accordingly. “Simply stated, a checkweigher weighs, classifies, and segregates items by weight.” For high-speed precision scales, a load cell using electromagnetic force restoration(EMFR) is appropriate. This kind of system charges an inductive coil, effectively floating the weigh bed in an electromagnetic field. When the weight is added, the movement of a ferrous material through that coil causes a loss of ElectroMagnetic Force. A precision circuit charges the coil back to its original charge. The amount added to the coil is precisely measured. The voltage produced is filtered and sampled into digital data. That voltage is then passed through a Digital Signal Processor (DSP) filter and ring-buffer to further reduce ambient and digital noise and delivered to a computerized controller.It is usual for a built-in computer to take many weight readings from the transducer over the time that the package is on the weigh bed to ensure an accurate weight reading.Calibration is critical. A lab scale, which usually is in an isolated chamber pressurized with dry nitrogen(pressurized at sea level) can weigh an object within plus or minus 100th of a gram, but ambient air pressure is a factor. This is straightforward when there is no motion, but in motion there is a factor that is not obvious-noise from the motion of a weigh belt, vibration, air-conditioning or refrigeration which can cause drafts. Torque on a load cell causes erratic readings.A dynamic, in-motion checkweigher takes samples, and analyzes them to form an accurate weight over a given time period. In most cases, there is a trigger from an optical(or ultrasonic) device to signal the passing of a package. Once the trigger fires, there is a delay set to allow the package to move to the "sweet spot" (center) of the weigh bed to sample the weight. The weight is sampled for a given duration. If either of these times are wrong, the weight will be wrong. There seems to be no scientific method to predict these timings. Some systems have a "graphing" feature to do this, but it is generally more of an empirical method that works best. A reject conveyor to enable the out-of-tolerance packages to be removed from the normal flow while still moving at the conveyor velocity. The reject mechanism can be one of several types. Among these are a simple pneumatic pusher to push the reject pack sideways from the belt, a diverting arm to sweep the pack sideways and a reject belt that lowers or lifts to divert the pack vertically. A typical checkweigher usually has a bin to collect the out-of-tolerance packs. Tolerance methods There are several tolerance methods: The traditional "minimum weight" system where weights below a specified weight are rejected. Normally the minimum weight is the weight that is printed on the pack or a weight level that exceeds that to allow for weight losses after production such as evaporation of commodities that have a moisture content. The larger wholesale companies have mandated that any product shipped to them have accurate weight checks such that a customer can be confident that they are getting the amount of product for which they paid. These wholesalers charge large fees for inaccurately filled packages. Application considerations Speed and accuracy that can be achieved by a checkweigher is influenced by the following: Pack length Pack weight Line speed required Pack content (solid or liquid) Motor technology Stabilization time of the weight transducer Airflow causing readings in error Vibrations from machinery causing unnecessary rejects Sensitivity to temperature, as the load cells can be temperature sensitive Quality control tape Band with the principles of quality control weight Weighing tape quality control principles Automatic weighing tape Weight control tape Food weight control tape Drug for weight control tape Detergent industry for the quality control tape Weight control tape for chemical industry Weight control tape for the pasta industry Flour weight control tape for the industry Applications In-motion scales are dynamic machines that can be designed to perform thousands of tasks. Some are used as simple caseweighers at the end of the conveyor line to ensure the overall finished package product is within its target weight.An in motion conveyor checkweigher can be used to detect missing pieces of a kit, such as a cell phone package that is missing the manual, or other collateral. Checkweighers are typically used on the incoming conveyor chain, and the output pre-packaging conveyor chain in a poultry processing plant. The bird is weighed when it comes onto the conveyor, then after processing and washing at the end, the network computer can determine whether or not the bird absorbed too much water, which as it is further processed, will be drained, making the bird under its target weight.A high speed conveyor scale can be used to change the pacing, or pitch of the products on the line by speeding, or slowing the product speed to change the distance between packs before reaching a different speed going into a conveyor machine that is boxing multiple packs into a box. Typical Uses of a Checkweighers Check for under and/or overweight filled packages Insure compliance with net contents laws for prepackaged goods Check for missing components in a package including labels, instructions, lids, coupons, or products Verify count by weight by checking for a missing carton, bottle, bag, or can in a case Check package mixes against weight limits to keep the solid to liquid ratio within established standards Reduce product giveaway by using checkweigher totals to determine filler adjustments Classify products into weight grades Insure product compliance with customer, association, or agency specifications Weigh before and after a process to check process performance Fulfill USDA or FDA reporting standards Measure and report production line efficiency
Hot & Cold Beverage Vending Machine
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This Hot & Cold Beverage Vending Machine can offer you Four Hot & Four Cold Option from Four Products. One can get Badam Milk, Coffee, Chocolate & Lemon Tea in Hot & Cold form from this machine. Specifications Machine Dimensions : 465 X 670 X 720MM NO. OF Options : 04 NO. OF Canister : 04 Canister Capacity : 1.2 KG. Water Tank : 3.5 LTR. (Bubble top/online) Weight of machine : 60 KG. Boiling capacity : 1.5 LTR. Chiller tank capacity : 11 LTR. Power consumption : 0.9 Units / Peak output hrs. Power supply : 230 V/AC
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This auto lube oil filling line is designed by using advance technology by our experience professionals. It is made by using superior quality mild steel and has powder coated and chrome plated cabinet. This auto lube oil filling line requires very less electrical power of just 415 volts, 2†product pipeline and pressure compressed air of 6 kg. It is fully automatic and available in 4, 8 and 12 number of filling heads. It has a filling range from 500ml to 5 liters and designed in non GMP model. This auto lube oil filling line has its own pumping system and is known for its hassle free performance and less maintenance requirement. Specifications: Model: non GMP model Filling range: 500ml to 5 liters No of filling heads: 4, 8 & 12 Filling Mode: automatic Application: lubricants Flexibility:- It is known for its high flexibility as it can fill from 250ml to 5 litres without any changed parts. The range can be set manually with nominal adjustments according to different pack sizes. The machine has 8 nozzles. Furthermore, change-over time is minimal applicable in it. Machine Operation: To connect with the main/buffer tank, the machine has its own pumping system. The German flow meter which consists of geared system is used to measure the volume to be filled. This whole system can be explained by using model diagram of normal gear system. The bottom of this system is for suction and top is for discharge. The positive shut-off nozzle and discharge are connected to each other. For the volume to be dispensed, this nozzle opens the spur gear flow meter which automatically starts rotating, due to which the flow of oil which is pumped through the pumping system with non contact sensor starts generating electronic pulses which provide programmable logic controller with a feedback. Through HMI, that is provided on control panel, Fast flow “cut-off†and Final flow “cut-off†can be adjusted with the interval between each nozzle and with increments of 1ml up to 5litres. Filling Speed: The estimated filling speed of the machine is as follows: Specifications: 250ml @ 32 fills per minute 500ml @ 28 fills per minute 1Litre @ 24 fills per minute 2Litres @ 16 fills per minute 5Litres @ 12 fills per minute Drip Free:Without "O" rings, seals and gaskets, “drip free†is delivered through precisely designed seamless nozzles. To ensure quick recycling of sequences, diving nozzle arrangement is providing with common drip tray provision. Accurate: As high speed electronic processing circuits and positive displacement devices are used, it sustains high accuracy of filling. For achieving specified filling range, it has repeat accuracy of +/- 0.25%. Safety Device: To avoid spillage in the absence of container, it is equipped with non-contact electronic sensor which ensures “no bottle no fill†status. Electronic Controls: It is integrated with various electronic controllers such as to display user-friendly messages touch screen HMI is provided, for various function of the machines Mitsubishi/Omron PLC controls are provided and to facilitate minimum changeover time volume setting on touch screen is also provided. Furthermore, all the information is stored in non-volatile memory, which makes it universal, totally flexible and “filler friendlyâ€. Flushing: The filling and flushing system requires at least 6 kg/cm2 of compressed air and this compressed air is provided not up to the point more than 2 meters from the location of the filling nozzle. The regular change over is possible regarding different products as the German measuring devices can hold few ml of product which could completely be flushed through air/product. Change Over: It is the minimum changeover time which is needed for changing one pack size to another. Standard Accessories: As all the automatic machines should be provided with separate pump unit to coordinate with buffer/storage/mother tank, it is provided with 16 feet long and 150mm single track motorized conveyor as a standard equipment. Utilities Required: 415 Volts, 50 Hz, A.C. 3 phase power supply with neutral 6 Kg Pressure compressed air/ 3 CFM 2†product pipeline Material Of Construction: Supreme quality mild steel is used for constructing powder coated cabinet and contact part which is chrome plated.
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Water is one of the most abundant natural compounds. It is also one of the most contaminated one. A number of minerals readily dissolve in to water. They have to be removed from the raw water before it can be used for any industries application. Komal's water demineraliser employ the modern ion-exchange technology to give to chemically pure water. A demineraliser removes these minerals from the raw water by an ion- exchange process. This process first exchanges the cations of the salt for the hydrogen ions and, then, exchanges the anions of the salt for the hydroxylions.
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Our auto grease filling machine has tin lifting arrangement which is provided for efficient grease lifting purposes. This auto grease filling machine is electro pneumatically operated and made by using excellent grade stainless steel and mild steel. It is known for its low electricity consumption as it requires only 415 V of alternating current. Our auto grease filling machine is widely demanded in packaging lines of different industries for providing smooth packaging operation and high accuracy. Furthermore, it is also equipped with volumetric filler and transfer conveyor.
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1 Set(s) (MOQ)
Dear sir , we the mafufacturar of essential oils . And we are doing trading of perfume set-up plant. We can supply manual crimping machine,semiautomatic filling machine, manual cellophaning machine, perfume mixer, chiller,filteration, bakhoor making dia,
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