Fluid Bed Dryer Dealers in Andheri, Mumbai

Salient Features : Pre-air filtration by 20 micron filters. Secondary AIR Filtration by 5 micron filters Final air filtration through HEPA (0.3 micron) filters as an optional feature Air Dehumidification on special demand Monoblock Construction: Retarding chamber & expansion chamber are made in single piece construction to enhance cGMP  and facilitate hygienic cleaning Solid Flow Sensor Monitor: Dust monitor installation to detect Leak on Filter bags to avoid Material Loss and Air Pollution. Inlet / Outlet dampers have proportional control valve Proportional control temp controller Inlet / Exhaust Location: on service floor Wash in place Control: By PLC with MMI colour monitor with printer as optional Specially designed explosion flaps Pneumatically inflated gaskets for bowl sealing & finger bag Intrinsically safe system of earthing with low voltage Steam radiator in SS Construction Air preparation unit in SS 304 Pneumatic bag shaking  

Fluid Bed Dryer is a widely used in pharmaceutical industry  for highly efficient, dust free, fast, gentle & uniform,drying of granulated materials obtained from wet granulation.   Process concept :   The drying is achieved through a combination of moisture diffusion from the solid material to the heated air stream and the removal of that moisture by forced air convection. the product to be dried is transformed into low expanding fluidized bed with the aid of drying air added from below by means of specialized inlet air distributor. In this condition, the particles are isolated from one another and kept in constant motion. The high specific surface of the fluidized product helps great amounts of heat transfer.   A special effective air flow during fluidizations allows to pass through the entire surface of every single particle. FBD is manufactured  for over pressure integrity using a unique sealing system for operator safety and product containment.   Fluid Bed Dryers are manufactured in various capacities and batch sizes. Batch size means the weight of wet product i. e. including moisture / solvent that can be charged  in the dryer at a time. In case of very granular or crystalline material the capacity may be increased by about 15 to 20% . The capacity depends upon the material characteristic (i.e. Crystalline or amorphous), bulk density,Moisture content, hygroscopic nature etc.   We offer Fluid Bed Dryers of capacities 5 kgs to 300 Kgs.     Salient Features :   Construction as per cGMP standards. All contact parts in SS S.S.S.S.316.) Inflatable gaskets for product container top bottom and filter housing sealing. Auto shaking of filter bag at settable intervals. Air control damper at inlet and outlet for consistent and controlled fluidization pattern Online sampling of product. Automatically controlled by pass. Integrated cleaning system for WIP & CIP. PLC based control for recipe administration and visualization. Integrated cleaning system for WIP & CIP. PLC based control for recipe administration and visualization. Vertical explosion design. Explosion relief vent to withstand up to 2 bar pressure. Explosion proof and pressure shock proof design. Optional features : Fully automatic operation through programmable logic control Provision of printer port Electric / Steam / thermic fluid heating system HEPA filter at inlet Different pressure gauge HEPA filter Material flow monitoring system ( Broken filter bag detector) Inflatable tubes, PLC automation control, AC Variator for blower, WIP / CIP system, pneumatic damper on ducts, police filter, Scrubber on discharge, chilling coil, Top spray arrangement with holding tank and peristaltic pump,   FLP construction etc.

We are considered as one of the most important Fluid Bed Dryer Exporters from India. We present acme quality Fluid Bed Drying Machine that is designed using cutting edge technology. Used for dying purposes, Fluid Bed Dryer is used in various industries like pharmaceutical, dyes, food and chemical industries. Known for its efficacious performance and long life, Fluid Bed Batch Dryers are highly demanded by customers. We provide availability of Fluid Bed Dryer in unlike specifications as per customer demands. ADVANTAGES The conventional drying method for drying products in tray dryers is rather inadequate & troublesome. They also occupy large space & have very high & uneven drying times and also involved high labour input. To over come this problem RIDDHI made Fluid Bed Dryer which is the simple solution to dry the products. SUITABILITIES This compact unit is suitable for drying granular, crystalline, coarse or similar materials in Pharmaceuticals, Dryer, Fine Chemicals & Food & Allied Industries. It is also possible to dry fine crystal or coarse materials in fluid bed dryers. DESCRIPTION Latest improvement in design makes this unit truly GMP model for Pharmaceuticals industries & versatile in operation for other industries like food, dyestuff, chemicals & polymer industry. In GMP models, all the contact parts made out of S.S.304 / 316 material & are provided with isolated panel board. However with standard Fluid Bed Dryers for product containers, retarding chamber are made out of stainless steel materials S.S. 304 only & other parts from mild steel sheet. BATCH SIZE Batch size indicates weights of wet products (inclusive of moisture). Our Model RDFD-30 can take batch size of 30 to 40 Kgs. of wet material. Similarly model RDFD-120 can process 120 to 135 Kgs. of wet material per batch. The weight of materials to be loaded per batch depends upon the bulk density of wet material. OPERATION The wet material is introduced into the dryer as a batch of material in a product container which is provided with air distributor plate & clutch weave. Induced draught is created by the blower & fresh air is sucked into the unit. After filteration, clean air passes through the heating elements. This hot air then passes through the product containers, creating turbulance in the products & hence the product moves up and down known as Fluidization in the product container. Due to this process, the heat transfer is quick and the product is dried fast without appreciable loss of heat. Filter bags prevent particles escaping from the dryer. HEATING Fluid Bed Dryer can be supplied in electric heating, steam heating or hot water circulation systems or gas heating system on demand. Electrically heated dryers are provided with electrical heating elements and are suitable to raise air temperatures by about 750 C (i.e from 300 C to 750 C). Similarly steam operated dryers are provided with steam radiator suitable to raise air temperature about 600 C to 750 C depending upon pressure of steam. Generally dryers bigger than RDFD- 60 are incorporated with steam heating system as it is more economical. DRYING TIME The drying time depends upon various factors such as physical properties of material, moisture content, type of moisture (free moisture or water of crystallization), drying temperature etc. The crystalline products can be dried faster than amorphous product containing same percentage of moisture at the same temperature. Generally pharmaceutical granules or crystals containing free moisture of about 20% to 25% can be easily dried in about 30 to 40 minutes at a temperature of about 750C. Certain crystalline materials containing about 40% of moisture can be dried in Fluid Bed Dryer within 35 to 45 minutes. IMPORTANT In case the product contains solvents or inflammable substances, it is essential that the Dryer is steam operated &provided with flame proof motor. Motor The dryer will be provided with with suitable Remi/Hindustan/Sabar or standard ISI make motor of 2800 RPM FILTERATION Single stage filteration of 20 microns PP cloth filter, P.P. filter bag for exhaust air, also multi stage filteration can be given on demand. Positive Earthing Arrangement, explosion flap are given as a part of standard features. Control Panel Pre-wired control panel indicate Digital Timer, Digital Temperature Indicator cum controller(Inlet), Digital Temp. Indicator (Outlet), Sensor, Star-Delta Starter with relay, Indicating Lamps, MCBs, Amp. Meter cum Volt Meter, Selector switch etc. SPECIAL FEATURES Uniformity in drying and reduction in drying time.Atmospheric inlet air is filtered by means of single / multi stage filters of 20 microns to prevent any fine dust to pass through the product.Steam Coil made out of 1” dia. SS 304/316 finned tube & is designed to get pressure of around 3-4kg./cm^2 (working pressure 3 kg/cm^2).Digital temperature indicators cum controller is provided with the unit to indicate the inlet and outlet air temperature as well as to controller the present inlet air temperature.Air suction and discharge dampers provided to control the inlet and outlet air flow.An explosion safety flap of adequate capacity at the rear end of the dryer and an positive earthing point to prevent static charge in the machine are provided.Timer provided to set the process time which will cut off the motor supply after pre-set time period.

luid bed dryer are found throughout all industries, from heavy mining to food, fine chemicals and Pharmaceuticals and sugar indu Fluid bed dryer are found throughout all industries, from heavy mining to food, fine chemicals and Pharmaceuticals and sugar industry. It is stationary equipment, provided with FD and ID pans, with various capacities from 15T/hr to 50T/hr along with dust catching system. They provide an effective method of drying relatively free flowing particles with a reasonably narrow particle size distribution. In general, fluid bed dryers operate on a through-the-bed flow pattern with the hot air passing through the product perpendicular to the direction of travel. The dry product is discharged from the same section.   Advantages of FBD High rate of heat transfer is achieved with almost instant evaporation Batch / continuous flow material is possible Moisture reduction from 1,5 %to 0.02-0.03% In fluid bed drying, the heat and mass transfer rates are faster by a magnitude of one Sugar temperature should be close to wet bulb temperature of air, This allows gentle drying without caramellsation of sugar The gentle drying and cooling process brings with it an excellent product quality, especially with regards to brightness of the product The enlarged cross-section above the fluid bed reduces dust discharge Stationiry type / no hopper movement reduces crystal breakage Lower maintenance due to absence of moving parts

'RIDDHI' - introduces one of the finest "FLUID BED DRYER" unit providing compactness and conceptional principle of Air Fluidization for drying granules, crystalline, coarse or similar materials in Pharmaceuticals, Fine Chemicals, Dyes, Food & Allied Industries.   The basic concept of the Fluid Bed System begins with a simple Drying unit to which several different optional packages may be added for conversion to a granulation or coater.   Process control system ranges from standard pneumatic logic to sophisticated computerized controls. Air handling equipments can vary from the basic compact pre-filter and heater to the system, which provides complete control of the condition of the processing air. This higher technology of process involved many modern technologies and to match that RIDDHI introducing conventional Fluid Bed Dryer.   ADVANTAGES : The conventional drying method for drying products in tray dryers is rather inadequate & troublesome. They also occupy large space & have very high & uneven drying times and also involved high labour input. To over come this problem RIDDHI made Fluid Bed Dryer which is the simple solution to dry the products.   SUITABILITIES : This compact unit is suitable for drying granular, crystalline, coarse or similar materials in Pharmaceuticals, Dryer, Fine Chemicals & Food & Allied Industries. It is also possible to dry fine crystal or coarse materials in fluid bed dryers.   DESCRIPTION : Latest improvement in design makes this unit truly GMP model for Pharmaceuticals industries & versatile in operation for other industries like food, dyestuff, chemicals & polymer industry. In GMP models, all the contact parts made out of S.S.304 / 316 material & are provided with isolated panel board. However with standard Fluid Bed Dryers for product containers, retarding chamber are made out of stainless steel materials S.S. 304 only & other parts from mild steel sheet.   BATCH SIZE Batch size indicates weights of wet products (inclusive of moisture). Our Model RDFD-30 can take batch size of 30 to 40 Kgs. of wet material. Similarly model RDFD-120 can process 120 to 135 Kgs. of wet material per batch. The weight of materials to be loaded per batch depends upon the bulk density of wet material.   OPERATION : The wet material is introduced into the dryer as a batch of material in a product container which is provided with air distributor plate & clutch weave. Induced draught is created by the blower & fresh air is sucked into the unit. After filteration, clean air passes through the heating elements. This hot air then passes through the product containers, creating turbulance in the products & hence the product moves up and down known as Fluidization in the product container. Due to this process, the heat transfer is quick and the product is dried fast without appreciable loss of heat. Filter bags prevent particles escaping from the dryer.   HEATING: Fluid Bed Dryer can be supplied in electric heating, steam heating or hot water circulation systems or gas heating system on demand. Electrically heated dryers are provided with electrical heating elements and are suitable to raise air temperatures by about 750 C (i.e from 300 C to 750 C). Similarly steam operated dryers are provided with steam radiator suitable to raise air temperature about 600 C to 750 C depending upon pressure of steam. Generally dryers bigger than RDFD- 60 are incorporated with steam heating system as it is more economical.   DRYING TIME : The drying time depends upon various factors such as physical properties of material, moisture content, type of moisture (free moisture or water of crystallization), drying temperature etc. The crystalline products can be dried faster than amorphous product containing same percentage of moisture at the same temperature. Generally pharmaceutical granules or crystals containing free moisture of about 20% to 25% can be easily dried in about 30 to 40 minutes at a temperature of about 750C. Certain crystalline materials containing about 40% of moisture can be dried in Fluid Bed Dryer within 35 to 45 minutes.   IMPORTANT : In case the product contains solvents or inflammable substances, it is essential that the Dryer is steam operated &provided with flame proof motor.   Motor : The dryer will be provided with with suitable Remi/Hindustan/Sabar or standard ISI make motor of  2800 RPM   FILTERATION: Single stage filteration of  20 microns PP cloth filter,   P.P.  filter  bag   for   exhaust  air,  also multi stage filteration can be given on demand.    Positive  Earthing  Arrangement,  explosion flap  are given as a part of standard features.   Control Panel: Pre-wired control panel  indicate Digital Timer, Digital Temperature  Indicator cum controller(Inlet), Digital Temp. Indicator (Outlet), Sensor, Star-Delta Starter with relay, Indicating  Lamps,  MCBs, Amp.  Meter cum Volt  Meter, Selector switch  etc.                                                                                        SPECIAL  FEATURES : Uniformityindryingandreduction indryingtime. Atmosphericinletairisfilteredbymeansofsingle / multi stagefiltersof 20 microns toprevent anyfine dust to passthroughtheproduct. SteamCoilmadeoutof1”dia. SS 304/316finnedtube&isdesignedtogetpressureofaround3-4kg./cm^2(workingpressure 3 kg/cm^2). Digitaltemperatureindicatorscumcontroller isprovidedwiththeunittoindicate theinlet and outlet air temperature as well as to controllerthepresentinlet air temperature. Air suction and discharge dampers provided to control the inlet and outlet airflow. Anexplosionsafetyflapofadequatecapacityattherear endofthe dryerandanpositiveearthingpointtopreventstaticchargeinthemachine are provided. Timerprovidedtosettheprocesstimewhichwillcutoffthemotorsupplyafterpre-settimeperiod.   You  will  have  to  provide following : Levelflooratsite.   Requiredelectricalconnection up tothe machine throughsuitable isolatingswitch. Compressor with FRL to supply pure air to the Pneumatic components. Electrician at the time of Installation. Ducting from exhaust to the wall with fittings. Proper floor pan to be given at the time of ordering the machine. Steam boiler and all the connections, fittings and pipe, with controllers and pressure gauges to be connected to the radiator by party. 3 phase power supply upto the control panel of the machine. Inlet steam & outlet steam line with pressure gauge safety valve, by pass, On & Off Gate Valve provision to be made, electrical operated steam control valve 1 inch or ¾ inch BSP to be given. 4 sq.mm 6 core wire from panel Board to main motor. 1.5 sq. mm 2 core wire from panel Board to Pneumatic section. 0.5 mm 3 core wire from Panel Board to inlet & out let sensor.

• Brand Name: ACE
• Max Temperature: 50 - 80 Deg C
• Steam Consumption: 15 kg/hr
• Automation Grade: Automatic
• Model Name/Number: AIM15
• Usage/Application: Pharmaceutical
• Capacity: 5 - 8 Kg
• Power (Kw): 9 KW
• Voltage (V): 415 Volt
• Body Material: Stainless Steel
• Motor: 3 HP
• Features: Sturdy construction, Low maintenance, Easy installation and low power consumption

The operation of the fluid bed dryer is very simple whereby the drying of the material takes place by forced air circulation inside the chamber. The atmospheric air is drawn through the air micron filter by a specially designed blower mounted on the top of the dryer. The clean air then passes through the heating elements (electric cheater / steam / thermic fluid radiator) to reach the required temperature. The hot air then passes through the product container and the product gets dries faster by air fludization. The air circulation is controlled by means of dampers. A Filter bag provided inside the drying chamber prevents the finest of particles of the material from entering the air stream. The main chamber is provided with on explosion flap to protect against pressure buildup inside the chamber. Digital temperature controller for the inlet air and temperature indicator for the outlet air comes as a standard. Higher capacity models are provided with automatic operation like automatic bag shaker timer, pneumatic damper (butterfly valve) operation, process timer, sampling valve with bottle, etc is provided as a standard. Fully automatic operation with data logging through a PLC is provided as an option. For higher capacity models, the blower can be detached for mounting in the service area to reduce noise level and isolate maintenance from the production area. Granulation Line:- Fluid Bed Dryer Manufacturer In India with a highly versatile machine for drying of granules, crystalline & coarse powders and similar materials for the pharmaceutical, chemical, food, dyestuff and allied industries. Salient Features: All contact parts are S.S. 316 quality and the bottom chamber, blower chamber explosion chamber, supporting structure, trolley, etc are of S.S. 304 quality. Automatic pneumatic bag shaking with timers and butter fly valve (optional for lower models) Pneumatic discharge ensures quick and complete discharge of the material fro the container. Pneumatic lifting for product container (optional for lower models) Temperature controller for electrical heaters / steam radiator. Quick action butterfly valve ensures that the systems is totally contained and enclosed. Explosion flap with aluminum / calf gasket to protect from pressure building inside the chamber. Optional: PLC automation with printer for data logging. Solid particle detection system or tarn bag detections system. Pneumatic lifting for product container (optional for lower models) Differential pressure gauges to monitor pressure across inlet air filter and filter bags. Positive earthing arrangement with low voltage relay. Inflatable silicon gasket for the filter bag and the product container.

Mevish’s Fluid bed dryer is a process unit for preparation of granulated materials for solid dosage forms in batch and continuous batch operations. The system is applied for drying, agglomerations and top spraying upon fluidized bed. Fluid Bed Dryer manufacturers, suppliers and exporters in various capacities & batch sizes. Batch size means the weight of wet product i.e. including moisture / solvent that can be charged in the dryer at a time. In case of very granular or crystalline material the capacity may be increased by about 15 to 20%. Mevish provides several options that can be supplied with Fluid Bed Dryer if opted such as Inflatable tubes, PLC automation control, AC Variator for blower, WIP CIP system, pneumatic damper on ducts, police filter, Scrubber on discharge, steam fittings if steam heater, electrical heater, chilling coil, solid flow monitors, Top spray arrangement with holding tank and peristaltic pump, EX rated FLP construction etc.   SALIENT FEATURES : • Very Versatile Process Equipment For Uniform And Efficient Drying Of Products. • Fully Automatic Operation Based on PLC Control / Without PLC Control • Minimum Handling And More Hygienic • Lifting & Tilting Device Of Product Container For Easy Handling • Capacity Available From 5 Kgs to 500 Kgs. • FLP Models Available As Option • MOC S.S. 304/ 316/ 316L • Option - Steam Heated Or Electric Heated Blower • CGMP Model With Documentation (IQ, DQ, PQ, OQ) - As Option.

• Features: All GMP model.One spare Fluid Bed Dryer Bowl with S.S. Trolley.Pneumatic lifting arrangement of product container with air filter and control valve.Air-filter housing in S.S. construction.

• Type: Fluid Bed Dryer
• Certification: ISO 9001:2008
• Weight: 100-500kg
• Color: Blue, Grey, White
• Voltage: 440V
• Condition: New, Used
• Warranty: 1year, 2years
• Application: Industrial Use
• Driven Type: Electric
• Automation Grade: Automatic, Fully Automatic

The purified air is heated by either steamelectricThermic Fluide. The hot air passes through the product container having diffuser plate and stainless steel sieve. Due to the hot air steam the wet product gets fluidized. The material gets surrounded by hot air and gets dried due to rapid transfer of heat. The moist air passes through the filter bag to the exhaust dust.

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