IKEBANA ELECTRONICS PVT. LTD. Dahisar, Mumbai, Maharashtra

characteristics this data sheet covers the requirements for heat shrink thin wall tubes whose dimensions will shrink to a predetermined size upon the application of heat above 100 deg. C. Ikebana manufacture two categories of heat shrink thin wall tubes as follows: non-flame retardant heat shrink thin wall tubing - ikebana twt. The standard colour for ikebana twt (nfr) is black. On special request other colours like blue, red, yellow, green, white and grey can be manufactured.  commercial grade self-extinguishing thin wall tubing - ikebana twt-f. The standard colours for ikebana twt (fr) are black, blue, red, yellow, green, white and grey.   ikebana heat shrink thin wall tubes have: excellent heat resistance: made from cross linked polyolefin, non-melting. large application range: expansion ratio 2:1 and available in a range of colours. easy installation: in the factory or at site using gas torch, hot blower or in hot oven. Shrinks uniformly over uneven surfaces. sizes: available in either metric size (1.0 mm to 50.0 mm) or imperial inch size (3/64" to 2")   typical applications ikebana thin wall tubes are flexible commercial grade tubing useful for applications such as bundling, colour coding and harnessing of wires in automotive, electrical and electronics industry. Ikebana thin wall tubes offer excellent insulation and mechanical protection for wires. A wide color range makes the tubes very attractive for various applications.

This data sheet covers the requirements for stress grading mastic (Yellow mastic) supplied in tape form for void filling in terminations and joints. The Stress grading mastic provides excellent stress control functions.   Typical Applications Stress grading mastic is used in MV terminations and joints for providing stress relief of the electric field. The mastic is water resistant and has high adhesion property to connectors and cable components. It is self-fusing and can be used for filling voids even for irregular shapes. The color of the stress grading mastic is yellow.   Materials The base material of the Stress grading mastic is thermally stabilized, blended polyolefins. The basic resin is mixed with chemical additives offering electrical stress control properties.

This data sheet covers the requirements for heat shrinkable medium wall stress control tubes (SCT) whose dimension will shrink to a predetermined size upon the application of heat above 125° C. Color of the SCT is black. The SCT provides excellent stress control functions.   Typical Applications SCT provides excellent electrical stress control at the end of semi-con screen in terminations and joints of XLPE cables. SCT is also used with PILC cables. SCT is normally used as an integral part of cable terminations and cable joints up to 36 kV.   The following application table gives the SCT dimensions.

This data sheet covers the requirements for heat shrink medium voltage boots whose dimensions will shrink to predetermined size upon the application of heat above 125 deg. C. Color of the MV boots is reddish brown. The MV boots are electrically insulating, anti-tracking, UV resistant, weather proof and flame retardant. Both ends of MV boots are internally coated with red mastic and covered with release paper.     Typical Applications The MV Right Angle Boots provide insulation and sealing for bushings in cable-end boxes integral with switch-gear and transformers. The mastic sealant provides a water-tight environmental seal to the bushing. The MV boots are also supplied as a part of heat shrink cable termination up to 36 kV for operation in air-filled cable-end boxes, designed with reduced clearances for compound filling. The boots are designed to withstand surges induced during the operational life of the termination. The following application table indicates the dimensions of Right Angle Boots.

This data sheet covers the requirements for heat shrink medium voltage boots whose dimensions will shrink to predetermined size upon the application of heat above 125 deg. C. Color of the MV boots is reddish brown. The MV boots are electrically insulating, anti-tracking, UV resistant, weather proof and flame retardant. Both ends of MV boots are internally coated with red mastic and covered with release paper. The MV Right Angle Boots provide insulation and sealing for bushings in cable-end boxes integral with switch-gear and transformers. The mastic sealant provides a water-tight environmental seal to the bushing. The MV boots are also supplied as a part of heat shrink cable termination up to 36 kV for operation in air-filled cable-end boxes, designed with reduced clearances for compound filling. The boots are designed to withstand surges induced during the operational life of the termination.

Ikebana NTT, heat shrink medium wall tubing, is a non-tracking tubing for indoor and outdoor applications for termination of medium voltage XLPE and paper insulated power cables. Ikebana NTT has good resistance to tracking and erosion which provides excellent electrical insulation to the components inside. It offers good protection from environmental effects, ultra-violet radiation and moisture. The tough cross-linked polyolefin material provides good mechanical protection.Ikebana NTT is easy to install. A common gas torch is required to heat and recover the tubes onto the power cables or accessories. Ikebana NTT has a high shrink ratio which allows it to be used with a wide range of cable sizes.   Ikebana heat shrink medium wall non-tracking tubes have:   EXCELLENT HEAT RESISTANCE: Made from cross linked polyolefin, non-melting. LARGE APPLICATION RANGE: Expansion ratio 3:1. CONTINUOUS OPERATING TEMPERATURE: 55ºC TO 125ºC. EXCELLENT TRACKING AND EROSION RESISTANCE. SHRINKING TEMPERATURE: Min. 125ºC. EASY INSTALLATION: On site using gas torch or hot air blower.

This data sheet covers the requirements for non-tracking sealant (Red mastic) supplied in tape form for void filling in terminations. The non-tracking sealant provides excellent sealing functions.   Typical Applications Non-tracking sealant is used in MV terminations for providing sealing. It has excellent non-tracking and insulating properties. The sealant is water resistant and has high adhesion property to connectors and cable components. It is self-fusing and provides a good environmental seal. It can be used for filling voids even for irregular shapes. The color of the non-tracking sealant is red.   Materials The base material of the non-tracking sealant is thermally stabilized, blended rubber. The base rubber is mixed with chemical additives offering non-tracking and insulating properties.  

This data sheet covers the requirements for heat shrinkable high voltage sheds whose dimension will shrink to a predetermined size upon the application of heat above 125 deg. C. Color of the HV sheds is red. The HV sheds are electrically insulating, anti tracking, erosion resistant, weather proof and flame retardant. The HV sheds are normally supplied with an anti-tracking red sealant coating covered with release paper.   Typical Applications Heat Shrink Single Sheds are used for extending the creepage path for the medium voltage cable termination, thereby saving the length of the cable and reducing the size of the switch gear cabinet required for this purpose. Single sheds are suitable for termination of the complete range of electrical cables of XLPE and PILC types. The rubber based red sealant seals the single shed to the cable insulation. The following application table gives the HV Single shed dimensions.

This data sheet covers the requirements for heat shrink low voltage breakouts whose dimension will shrink to a predetermined size upon the application of heat above 125 deg. C. Color of the LV breakouts is black. The LV breakouts are electrically insulating, UV resistant and weather proof. LV Breakouts are with two, three, four or five fingers and are spiral coated on machine with poly-amide based hot melt adhesive or (against special orders) rubber mastic and covered with release paper).   Typical Applications The LV breakouts provide insulation and sealing over the crutch of multi-core cables. The hot melt adhesive or the mastic sealant provides a water tight environmental seal to the cable. The LV breakouts are normally used as an integral part of cable terminations up to 1kV. The following application tables give the LV-2F, LV-3F, LV-4F, LV-5F and LV-6F breakout dimensions.

This data sheet covers the requirements for heat shrinkable heavy wall insulating tubes (MVIT) whose dimension will shrink to a predetermined size upon the application of heat above 125° C. Color of the MVIT is red. The MVIT provides a high level of insulation.MVIT is normally used as an integral part of cable joints up to 36kV for protection & insulation. MVIT provides excellent insulating properties and reinstates the original insulation level of the cable.

Length : 1.0 / 1.5

his data sheet covers the requirements for heat shrinkable heavy wall insulating tubes (MVIT) whose dimension will shrink to a predetermined size upon the application of heat above 125° C. Color of the MVIT is red. The MVIT provides a high level of insulation.   Typical Applications MVIT is normally used as an integral part of cable joints up to 36kV for protection & insulation. MVIT provides excellent insulating properties and reinstates the original insulation level of the cable.   The following application table gives the MVIT dimensions.  

This data sheet covers the requirements for heat shrink end caps whose dimension will shrink to a predetermined size up on the application of heat above 125 deg. C. Color of the end caps is black. The end caps are pre-coated on the machine in film form or spiral form, with a hot melt adhesive of translucent, yellowish color.   Typical Applications End caps are used for protecting the unused cable end from the environmental effects. They also offer insulation on the unused end of electrical cable connected to supply. IKEBANA end caps with film form coating are suitable for pressurized and with spiral form coating for unpressurized telecommunications cables and full range of electrical cables of PVC, XLPE, PILC or rubber type jackets. The application table gives the end cap dimensions and cable diameter range of usage for each model. For pressurized telecom cables, the end caps are fitted with a non return air valve.   Materials The base material of the end caps is thermally stabilized, cross linked polyolefin. The end cap is coated inside with a polyamide based hot melt adhesive. The raw material is compounded with a package of chemical additives offering protection against oxidation, ozone , UV radiation etc.   Ordering for End Caps Manufactured from Special Materials End caps can be supplied against specific orders manufactured from semi-conducting or non-tracking high voltage (Red) materials. Non-tracking HV end caps are coated with butyl rubber based mastic, which is water-proof, insulating and non-tracking. Semi-con end caps are coated with semi-conductive mastic or poly-amide based hot melt adhesive or suitable combination of both.  

DIN VDE 0278 CENELEC "POWER CABLE ACCESSORIES WITH RATED VOLTAGE UP TO 30 kV (Um = 36 kV)", IEEE 48-1990: HIGH VOLTAGE ALTERNATING - CURRENT CABLE TERMINATIONS, Restoration of insulation and screen over the inline connector effected by multiple layers of insulating tubes of high dielectric strength and a semi-conductive tube,Protection to inner HV parts from impacts provided by wrap around steel mat, High electrical stress near screen-cut section avoided by stress control tube with controlled impedance characteristics, which remain constant over the range of conductor operating temperature, Electrical stresses over the in-line connector limited by application of high permittivity mastic.

Rated Voltage : 30 kV

This data sheet covers the requirements for heat shrink end caps whose dimension will shrink to a predetermined size up on the application of heat above 125 deg. C. Color of the end caps is black. The end caps are pre-coated on the machine in film form or spiral form, with a hot melt adhesive of translucent, yellowish color. End caps are used for protecting the unused cable end from the environmental effects. They also offer insulation on the unused end of electrical cable connected to supply. IKEBANA end caps with film form coating are suitable for pressurized and with spiral form coating for unpressurized telecommunications cables and full range of electrical cables of PVC, XLPE, PILC or rubber type jackets. The application table gives the end cap dimensions and cable diameter range of usage for each model. For pressurized telecom cables, the end caps are fitted with a non return air valve.

This data sheet covers the requirements for heat shrink medium voltage breakouts whose dimension will shrink to a predetermined size upon the application of heat above 125 deg. C. Color of the MV breakouts is reddish brown. The MV breakouts are electrically insulating, anti-tracking, UV resistant, weather proof and flame retardant. MV breakouts have three fingers. The main body is internally coated with mastic and covered with a release paper.The cable breakouts provide insulation and sealing over the crutch of multi-core cables. The mastic sealant provides a water tight environmental seal to the cable. The MV cable breakouts are normally used as an integral part of 3-core cable terminations up to 36 kV.

Length : 185.0, 240.0

This data sheet covers the requirements for heat shrinkable bus bar insulating tubes (BBT & BBT Plus) whose dimension will shrink to a predetermined size upon the application of heat above 1250C. Color of the BBT & BBT Plus is red. The BBT & BBT Plus provides excellent insulating properties and have good flexibility for installation on all types of bus bars. BBT is a medium wall bus bar tube for genaral applications and BBT Plus is a heavy wall bus bar tube for applications which require a higher level of insulation.   Typical Applications Busbars insulated with Ikebana BBT & BBT Plus are corona discharge free even with shorter spacing between phase to phase. This enables compact switch gear panel design. It offers good protection from environmental effects, ultra-violet radiation and moisture. The tough cross-linked polyolefin material provides good mechanical protection.   Materials The base material of the BBT & BBT Plus is thermally stabilized, cross linked blended polyolefins. The basic resin is mixed with chemical additives offering good electrical insulating properties.