Lucas Electronics Andheri East, Mumbai, Maharashtra

  The Semi-Automatic Piston Filler is extremely flexible filler, capable of volumetrically filling low viscosity (thin) liquids to high viscosity (thick) liquids or creams with or without particulates. Product delivery from your bulk tank to the pistons can be configured with either a buffer tank with level-sensing float or through the manifold with direct draw or recirculation methods. Automatic Linear Piston Fillers are designed to add efficiently to any Production line used in the cosmetic, food and beverage, cleaning and specialty chemical, pharmaceutical, and personal care industries. It can even be built to suit sanitary, hazardous, flammable and corrosive environments.

Piston Volumetric fillers table model And Floor Model   We offer a range of volumetric fillers for filling products from low to high viscosity. Our fillers range from 4 heads to 16 heads as well as, multi lane machines in barrel sizes from 7ml to 5l. These piston pump fillers employ state of the art ball screw drive technology ensuring total control of suction and discharge of products. The flow of product is thus infinitely adjustable. The ball screw drive ensures un-matched accuracy and flexibility.   A touch screen is used to interface all control parameters to the PLC system. The highly effective "recipe" system ensures very fast product changes with minimal set up time as all speeds and timers are recalled automatically.A tool-less change parts system is used to make fast changes between bottle sizes. Our CIP system has our unique "Drain Dry" system which ensures that the entire fluid path can drain dry thus no product loss during change over due to contamination with old product or CIP liquid. Various options are offered; such as interlocked guarding, ball screw driving diving nozzles for bottom up filling, CIP systems, container handling by scroll or pneumatic gating, colour touch screen etc    

in these applications, the filling machine might be classed as a positive-displacement filling machine instead of a volumetric filling machine. These machines are manufactured with single or multiple filling heads, and they can be used manual as well as automatic operations. Each machine is also equipped with an adjustable piston stroke to permit a single unit to fill variable amounts of product. During operation, product is drawn into the piston cylinder head. As the piston reverses its travel, the product is discharged from the cylinder into the container. If it is mechanical then the piston is driven by an eccentric crank connected to the driven shaft of the motor or speed reducer. The crank or piston rod is slotted to allow the piston stroke to be adjusted as required. A filled container can then be moved along manually or integrated with conveyor. These processes can be repeated cycles can be performed to fill volumes that are higher than the cylinder capacity. Our volumetric piston fillers are used by industries in the food & beverage, cosmetics, and personal care, agricultural, animal care, pharmaceutical, and chemical fields.

Automatic Linear Piston filler is extremely flexible filler capable of filling accurately and rapidly any viscous liquids. Product delivery from your bulk tank to the pistons can be configured with a buffer tank utilizing a level-sensing float, a manifold with direct draw, or recirculation methods. The Automatic Linear Piston Filler is manufactured with a 304 stainless steel frame and is capable of supporting 1 to 12 fill heads. PLC controls, touch screen HMI, food grade contact parts, stainless steel and anodized aluminium construction and many more features come standard. Automatic Piston Fillers are designed to add efficiency to any production line used in the Pesticide, cosmetic, food service, specialty chemical, pharmaceutical, and personal care industries. Additional options are available for sanitary, hazardous, flammable and corrosive environments.

AFFS (COLLAR TYPE) WITH PISTON FILLER We offer a wide variety of high speed vertical form / fill / seal machines (VFFS). These machines are ideal to pack all liquid products & Semi Liquid, 2T oil, herbal products, Adhesive, Gel, Paste etc. we synchronize FFS with the basic Piston Fillers. However that vertical form fill and seal equipment can make 3 and 4 sided sealed pouches in bag sizes as large as 6 inch wide by 8 inch long, identical in appearance to what can be done on very expensive type horizontal pouch making, filling and sealing machines for a lot less money.   SALIENT FEATURES • Automatic length control system through colour mark sensor. • Optional P.L.C. Controlled System with Digital MMI Display. • Heavy-duty pre-pulling system with dancing roller for equal tension. • Digital Temperature Controller (PID Type) • Heavy-duty piston filler system for filling. • Adjustable weight for different bulk density of product • Heavy-duty pre-pulling system with dancing roller for equal tension. • Automatic individual pouch cutting system with groove type sealing. • All contact parts are made of stainless steel. TECHNICAL DATA Packing Material Heat sealable laminated pouch material. (Roll form) Capacity Up to 2000 grams Filling System Volumetric Paste Filling System Compressed Air Required 3" 4 CFM at 6 Bar Pressure Sealing Type Centre Seal Max Roll Width / Dia 500 mm / 350 mm Power 3.5 Kw, 230 Volt, 1 Phase, 50 Hz~

Pneumatic volumetric fillers manufactured with food grade materials. These machines are very light and are easily moved. These fillers are suitable for filling liquids in every kind of container and are excellent for filling tin cans or plastic bottles with edible oil. Doses between 200ml to 5000ml can be filled by this machine. Perfect for handling non-foamy products, such as detergents, shampoos, bubble bath liquids etc. We also have a smaller model to fill 50 to 2000ml). We also supply this machine with diving nozzles to bottom fill containers with foaming products. These machines are high precision, reliable, and easy-to-use piston filling machines for accurate filling of various containers even with very thick liquids, foods/sauces or chemicals. Features: 1. Adopts world famous brand frequency conversion speed regulator, equipped with imported good quality high precise multi-circles regulation resistance, and lockable dial plate, which ensure flow rate adjusting stable and accurate. Filling tolerance rate is within 1.0%. 2. Original high quality imported world famous brand magnetism gear 314, and 316 stainless steel pump, lengthen service life greatly. 3. Stainless steel body frame, refinement and elegant. 4. Small volume design, simply operating, convenient sterilizing. 5. Adopts Festo, AirTac pneumatic parts, and Delta electrical control parts. 6. Adopts Korean optical device, Siemens PLC, touch screen, frequency converter, and French electric parts. 7. Filling with 8 filling heads, operated with 8 air cylinders 8. Convenient adjusting, no bottle no filling, accurate filling with counting function. 9. Adopts leakage protection technology, equipped with filling closure head unit, anti-high foam lifting system, bottle neck positioning system, and filling level control system. 10. Suitable for filling all kinds liquids without containing particles , including all kinds detergent, pharmacy liquid, chemical, oils, cosmetic, and foods liquids etc.  

Automatic Linear Piston filler is extremely flexible filler capable of filling accurately and rapidly any viscous liquids. Product delivery from your bulk tank to the pistons can be configured with a buffer tank utilizing a level-sensing float, a manifold with direct draw, or recirculation methods. The Automatic Linear Piston Filler is manufactured with a 304 stainless steel frame and is capable of supporting 1 to 12 fill heads. PLC controls, touch screen HMI, food grade contact parts, stainless steel and anodized aluminium construction and many more features come standard. Automatic Piston Fillers are designed to add efficiency to any production line used in the Pesticide, cosmetic, food service, specialty chemical, pharmaceutical, and personal care industries. Additional options are available for sanitary, hazardous, flammable and corrosive environments. • 304 stainless steel heavy duty stainless steel welded C frame • All contact parts are stainless steel, sanitary, Teflon, Viton and hoses per your requirements • Real time adjustability • No bottle no fill, PLC controls accurate filling volume, within ±1% and a total bottle counter • Easy to maintain, no special tools are required • Special seals or hoses by order • Blocked nozzles for products that tend to string and drip diving nozzles for bottom up filling of foaming products bottle mouth localizer • The filling head can also be added to suit your special needs   Volumetric filling machine supplied with cylinders, suitable for filling of edible oil into PET/HDPE bottles or tins. Some of these machines are having Possibility to adjust cylinder capacity. Filler complete with stainless steel upper tank with stainless steel floating device for liquid level control.