Product Designing in Borivali West, Mumbai

We offer complete Tool Engineering service for Sheet Metal, Plastic, Die Casting, Forging and Automation products. We always starve hard to meet customer stated and implied need for tool engineering services. We do design and develop the tools according to customer requirements. The word “tooling” refers to the hardware necessary to produce a particular product. A considerable amount of tooling is the result of work performed by the tool designer and tool manufacturer. Tooling consists of a vast array of cutting devices, jigs, fixtures, dies, gauges, etc. used in normal production. The type of production will determine to a large extent the type of tooling. The most common classification of types of tooling is as follows: Cutting tools, such as drills, reamers, milling cutters, broaches, and taps Jigs and fixtures of guiding the tool and holding the work piece Gauges and measuring instruments Sheet-metal press working dies for all types of sheet-metal fabrication Dies for plastic molding, die casting, permanent molding, and investment casting Forging dies for hot and cold forging, upsetting, extrusion and cold finishing. Tool Design is a specialized phase of tool engineering. Tool-design functions are performed by a tool-design specialist who devotes his entire working time to tool design. Tool Designer uses the latest CAD/CAM/CAE tools for design and analysis of tools before the design is released for manufacturing thus it helps in cost cutting and improve the quality of tools. Our tool designer is commonly a specialist in one or perhaps two of the above types of tooling. For example, a designer of injection molds for plastics usually has little to do with the design of metal-cutting tools. On the other hand, a designer of cutting tools should be knowledgeable in jig and fixture design because of the close relationship between cutting tools and jigs and fixtures. Our basic task during the tool design project is to provide drawings of a tool or set of tools to produce the work piece. We are provided with a blueprint of the work piece to be manufactured, the name and specifications of the machine to produce the work piece, and the number of work pieces required. Our Tool design and manufacturing are based on the quantity of parts to be produced and are made as economically as possible for the required service. Our Tools are made as easy and safe to operate; it should also look practical and attractive, but it certainly should not have unnecessary elaborate trimmings or needless complexity. The latter point is very important, since even experienced designers sometimes let their enthusiasm for fine mechanisms lead them to develop excellent tools that are not practical from the standpoint of cost. Of course, striving to obtain economy may be overdone, and unsatisfactory tools produced. It is a question of good judgment based on experience. In order to complete our task as tool designer we produce a complete set of drawings showing an assembly drawing, one or more subassemblies, if the design is complex, a detail drawing of each part, a complete list of parts needed to make the tool. These are handed to the toolmakers, whose task it is to make the tools.

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Engineering Design and Development Industrial Design, Product Design and Development Press Tools, Pressure Die Casting, Electrode Design 3D Scanning, 3D LIDAR Scanning and Reverse Engineering Class A Surfacing Finite Element Analysis (Static, Dynamic, Optimization, Durability, Shock, Thermal and CFD) CNC, Conventional and Additive Manufacturing Solutions Robotics & Automation Quality and Inspection Services (3D Scanners, CMM, Optical Measuring, Industrial CT and X Ray Solutions) Technical Documentation, Process Design Staffing Solutions and HR Sourcing.

The Product Designing Services, provided by us, are highly appreciated for their qualitative approach and innovative outlook. With strong engineering and Industrial design (commonly known as Product Design) background, we are a one-stop solution for converting all your ideas and dreams in a real product. Under the Product Designing Services, we do intense product research, understanding user scenario and user needs/requirements, setting up the aesthetic language background for proposed product, developing mechanisms, generating options, engineering detailing of selected concept, material section, standard component sourcing, tooling, new component development, prototype and in some scenarios first trial batch. Product Designing Services at Design Dhanush Studio & Consultancy LLP are unparalleled and unbeatable as compared to other service providers in this domain. Design Dhanush can provide you a complete one stop IDEA-to-PRODUCT service. We understand the value of your Idea and also understand the need to keep the confidentiality to succeed in the market.   The Product Designing Services provided by us involve Bringing CLARITY in the design brief  : This will be done for smoothen up the next steps of design and development. The design brief will be clarified either with face to face meetings or through telephonic or email communication; whichever is preferred by the client. During these initial discussion we will ask few questions which are listed below for your ready reference : Evaluate - is it a wish, dream, an idea or a concept? What do you have; a doodle, a sketch, an engineering drawing, realistic rendering, soft 3D model, prototype, existing product for re-design, photograph or a patent? Is it a well-known technology or new? If new, did you validate it? Do you know the sources of the required technology? What should be the unique selling proposition (USP) for your proposed product/service? Does it have market OR is it just to satisfy your curiosity? Do you know what is should be cost of the product and what should be the selling price? What is the user and buyer profile of the proposed product/service? What is the scenario/surrounding for the proposed product/service when in use? Are you looking to just compete or are you ready to become a Pole snifter? What is the expected volume of production? What is the realistic time-line? Understanding user and user scenario : Information sharing from client, followed by Product research to completely define design constraints and find areas for innovation. This stage will involve setting up the skeleton – technology – of the proposed product. This may involve - Technology sourcing, generating options, developing mechanisms, e.g. Electro mechanical, electro pneumatic, mechanical, etc. The goal of this stage will be to make sure that the proposed product performs its intended function without fail. This activity may well be supported by scaled or full scale mock-up, function proving models if needed. Industrial Design : Once the technology and the skeleton is developed then options for complete packaging aesthetics confirming to the requirements set-up by the clients will be generated. The options will be realistic renderings of the proposed product. Engineering design and detailing will be carried out on the concept selected by the client. This may involve 3D modeling and 2D manufacturing drawings. Prototyping of the selected concept or tooling can be developed with the output of this stage.

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