Rapid Mixer Granulator
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DescriptionMachine will be complete with Mixing Bowl, Mixing Blades, Granulator, Pneumatic Discharge, Motor, Gear Box, Operating Panel and the Control Panel.Mixing BowlThe Mixing Bowl is cylindrical with a large diameter and flat base. The Top portion of the bowl is conical in shape to assist circulation of cohesive powders. The Bowl is fabricated from S.S. 316 Quality Stainless Steel with all internal and external surfaces polished to mirror finish.Top LidPneumatically Openable (except RMG 50 & 100LTRS) type lid consists of charging hole, air filter and special type silicon gasket.Mixing BladeMixing blade consisting of two Nos. full and two Nos. half blades specially designed for intense mixing. The angles of the blades are such that half blades lift the material and full blade pushes the material. Continuous action of this with the different ingredient immensely mixes thoroughly with homogeneously. Mixing blade assembly is mounted on main shaft with separate bearing housing which fully eliminate any chance of cross contamination of product with any lubricants. The upper portion of the housing contains specially designed Teflon seal along with air purging facility. Lower stage housing contains bearing alongwith oil seals that make it completely leak proof.Bearing HousingThe bearing housing of the main shaft connected to gearbox by means of heavy-duty chain coupling. Chopper blade assembly consists of a separate baring housing coupled to motor by means of flexible coupling, with Teflon impregnated gland packing and air seals.Granulating BladeA high speed Granulator is inserted horizontally through the wall of the bowl to assist blending of powder and to break the lumps of the products in to granules of required sizes. These lumps are formed while wet mixing.Discharge ValveMachine has a side discharge outlet with pneumatically operated. The discharge valve is exactly matching the profile of the intervene bowl with perfect sealing arrangement. Pneumatic cylinder housing is specially designed with swivel type arrangement, which helps for easy cleaning. Safety interlocks are provided to discharge valve as well as top lid with limit switches.Machine BaseRigid Machine base frame made from M.S. Square pipe is designed to accommodate the mixing bowl and the control panel. The motor V belt drive and reduction gear are also housed in the frame. The machine base is totally enclosed and removable flush type S.S give access to motor gearbox and belt drive inside and machine base. Removable S.S. Cover finished mirroring finish on all side of the machine base frame. Inside of the M.S. base frame duly epoxy painted to avoid any rusting. The bottom of the base frame duly covered with M.S. Sheet. So that any oil or dust from belt should not fall on the floor.Electric Control PanelAll the main Circuit like Switchgears, Relays, and MCBs etc. will be contained in a S.S. Panel box and kept in Non Flame Proof area.Process TimerSAMS make Process Unit with programmable digital timer, auto mode indicating lapsed/balance time etc.Operating PanelAn Operating Panel mounted near the mixing bowl for the easy operation in the case of NON FLP MOTOR. In FLP only Flame Proof Operating unit provided near the Bowl with auto manual switch, Emergency stop and push buttons for main motor, chopper motor Discharge valve open and close, ammeter for main motor and chopper motor.Pneumatics SystemsThe machine is supplied with duly required pneumatic systems of FESTO/CAMOZZI Make. The customer has to ensure, supply of oil free compressed air, also free from any other possible impurity, which may contaminate the product. Air filter and Air water separator are also provided with the machine. Pressure regulator is provided to regulate the desired air pressure. The systems is suitable to accept an Input air pressure of 7kg/cm2 to be terminated at ½" " BSP" terminal. Air lubricator is provided to lubricate solenoid valves and pneumatic cylinders is incorporated in the system.Pressure SwitchA Pressure Switch is incorporated in the Pneumatic circuit to ensure that unless required minim air pressure is available in the system the machine cannot be started. And once the machine starts and if drop below pre-set the value the machine stops immediately. In case the Flame Proof Machine the pressure Switch is fitted in main panel. All M.S. parts will be cladded with SS 304Q sheet and all SS parts will be polished to smooth surface. Rmg Improved Processing Uniform distribution of all formulation ingredients. Short mixing and granulation time. Useful working capacity of upto 80% to 40% of bowl volume. Uniform granules by gentle processing. Wide range of applications. Easy scale up & Scale down between machine sizes. Bowl shape design to have no dead spaces. Riddhi Mixer Granulator's can be offered in 10Ltrs. R&D & 25Ltr. / 50Ltr. For R&D or pilot plants. The process parameters derived in the Lab/Pilot scaled up into production machines. These machines can also be offered with PLC'S.
rapid mixer granulators
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Rapid Mixer Granulator
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MEVISH’s Rapid Mixer Granulators operates at a low cost coupled with high productivity and is designed in a manner to achieve perfect mixing & consistent granules. MEVISHs Rapid Mixer Granulators Excellent mixing & close control over the size of granules leads to faster speed in tableting along with superior quality and minimal rejections. MEVISH’s Rapid Mixer Granulators meets special needs of tablet manufacturing technology by reducing processing time, homogenous mixing, uniformity of size and above all maintaining improved hygiene compliant to GMP norm MEVISH’s Rapid Mixer Granulator Machine consists of various parts ie. Mixing Bowl, Mixing Blades, Granulator, Pneumatic Discharge, Motor, Gear Box, Operating Panel and the Control Panel. SALIENT FEATURES : • Capacity 25 Ltrs to 1000 Ltrs • Dual Speed Impeller And Chopper • Suitable For Efficient & Fast Mixing Of Granulation Of Ingredients • Material Handling System Is Provided For Loading Of Material • CIP System Will Be Provided With Pump As Optional • M.O.C. S.S. 304/316/316L •Consistant Quality In Each Batch • Fully Hygienic Mixing. • Option - Arrangement For Binding Spray. • Machine With PLC System As An Optional • CGMP Model With Documentation (IQ, DQ, PQ, OQ) - As Option
rapid mixer granulators
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While Spinning close to the bottom of the mixing bowl, the entire mixture is set in a whirling – rising – tumbling motion by the impeller, ensuring a quick and even distribution of all dry components. This leads to an even wetting of every granule. Large. lumps that occurr during wet mixing are broken up, by the strategically placed chopping tool rotating at 1440 2880 rpm. The mix can be discharged with the impeller running through an outlet located on the side of the mixing bowl near the bottom.
Rapid Mixer Granulator
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The Mixer is designed to meet special needs of tablet manufacturing technology Unique design of Impeller reduces the process time as well as more homogenous mixing also uniformity in granule size It is manufactured maintaining improved hygienic standards within the highest cGMP norms. Main Impeller: Main Impeller maximizes micro-mixing of ingredients by effecting optimal diffusion, convection & shears irrespective of varying bulk densities, both during dry & wet mixing. Discharge: Empty out the granules from main bowl in shortest time opening the discharge port. Unique Design of Chopper: Ensure effective delumping of oversized agglomerates distribution of binder fluid and ideal compaction of granules. Salient Features: Different Models are available depending upon capacities Unique design & constructional features for maximum yield. Minimum energy consumption. Flexibility in layout to suite production requirement. Optional dry blending & wet granulation for high density wet Granulate Optional WIP & automation to confirm with cGMP norms WIP, binder feed delivery, powder lodging system optional Optional standard model/GMP Model / FLP construction Validation services including comprehensive IQ / OQ / DQ documentation for regulatory compliance. Operational controls available Electrical / Microprocessor / PLC system.
Rapid Mixer Granulator
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