Refinery Plants Dealers in Mumbai

Degumming & Neutralizing : Crude oil is delivered to the system by the Feed Pump. It is heated to 65 - 70 C in the Crude Oil Economizer by hot oil from down-stream bleaching/deodorizing operations or, when necessary, by steam in the Feed Heater mixed with pre calculated quantity of Phosphoric acid in a gum conditioning mixer the pre calculated quantity of water is added. Oil water mixture is fed to hydration tank to give sufficient residence time for gums to agglomerate on hydration. This oil is then pumped to separator where the oil and hydrated gums are separated and pumped to storage or disposal or gum drying plant in case of soybean gums. In the case of water degumming process, crude oil is heated to required temperature in the plate heat exchanger, mixed with pre calculated water through mixer and fed to the hydration tank for sufficient residence time for gums to agglomerate. Then it is pumped to separator where oil and hydrated gums are separated. Water degummed oil from separator is pumped to plate heat exchanger where oil is heated to neutralization temperature i.e. around 80 to 85 Deg C. The hot oil is fed to mixer with requisite quantity of phosphoric acid where oil and phosphoric acid is allowed a brief holding time and the precipitation of trace metals take place. Degummed oil is fed in to mixer where it is mixed with calculated quantity of caustic soda solution of suitable strength. Free fatty acid reacts with caustic soda to form soap . The reacted oil is sent to the Gum/Soap Separator . The precipitated impurities are removed from the oil as water based heavy phase referred to as soap stock. The gums/soap are collected in the Heavy Phase Receiver and sent to intermediate storage by the Heavy Phase Pump. Water Washing : The residual soap in the degummed & neutralized oil is reduced by water washing. In this case the oil from the separator is heated to about 95 C in the Washing Heater and then mixed with 10 - 15% soft water in the Wash Mixer. After a few minutes retention in the Wash Reactor the wet oil enters the Wash Water Separator. The washed oil, typically containing under 100 ppm soap and with a reduced level of phosphorus, is sent directly to bleaching as described above. The heavy phase soapy water is collected in the Recovered oil tank and drained to Effluent treatment. Vacuum drying : Washed oil is fed continuously to the Vacuum dryer and sprayed through specially designed nozzles. The vacuum dryer is kept under a vacuum of 70 torr. The dried oil from the vacuum chamber is continuously pumped out by pump to intermediate storage tank. Bleaching : The feed oil (acid conditioned, degummed / neutralized & washed) enters the Bleacher via a Bleaching heater where the oil is heated up to Bleaching temperature and discharged into the slurry mixer. A valve dosing system proportions bleaching earth. The earth is introduced under the oil spray in the mixing chamber for improved mixing so that earth does not enter the Bleaching Vacuum System. The earth adsorbs any residual gums and soap as well as trace metals, color bodies and other polar impurities. The Bleacher has multiple agitated compartments and operates under vacuum to ensure complete moisture and air removal. The dried oil and earth mixture is discharged by the Bleacher Discharge Pump to one of the Filters where the spent earth is removed. The filtered oil is collected in the Filtrate Receiver. The Bleached Oil Pump sends the oil to Deodorizing via one of the alternating Polish Filters. Filter Management : The standard bleaching system is based on the use of two filters of which one is on line while the other is being cleaned and prepared for the next cycle. When a filter has reached its maximum capacity, as indicated by high feed pressure, it is taken off line for cleaning and replaced by the other filter. The cleaning procedure begins by first pressurizing the filter with steam to expel residual oil into the Recovered Oil Tank and dry the spent filter cake. The oil recovered from the filter cake is collected in the tank and can usually be recycled to the Bleacher. After drying, a bottom discharge valve on the filter is opened and the leaves pneumatically vibrated so that the spent cake is dislodged and discharged via a hopper. The filter is then closed and readied for the next batch. Before going on line again it can be pre-coated with filter aid and/or bleaching earth in order to seal the filter leaves and minimize clogging. The adsorbents are mixed with bleached oil in the Precoat/Heel Tank and applied to the leaves by circulation with the Precoat Pump. When not using filter aid or �off-line� pre-coat, the empty clean filter is filled and put on line while the other filter is still in operation. The filtrate from the clean filter is recycled back to the Bleacher until the filter is pre-coated with bleaching earth and the oil is clear. After this the full flow is switched to the new filter. Dewaxing : After De-gumming, Neutralization, water washing, vacuum drying and bleaching the Dewaxing is done. Initially the oil is cooled by cooling tower water to around 35 Deg C , from 35 Deg C the oil is cooled by out coming chilled oil to 20 Deg C . This oil is then cooled to 8 Deg C by using Propylene glycol as cooling media. This oil is then feed to crystallizer for Crystal growth. A proper residence time is given to have a good crystal growth, after the waxes gets crystallized the oil is subjected to filtration. This dewaxed oil passes the cold test which gives clarity to oil even at lower temperature. Deodorisation : Bleached oil is continuously pumped from the Feed Tank by the Deareator Feed Pump. The oil is pre-heated in the Deaerating Economizer by outgoing deodorized oil followed by the Deaerating Heater (if necessary) before entering the Deaerator. The vessel is under full vacuum, so that residual air is reduced to an absolute minimum. The Deaerator Discharge Pump sends the oil through a Heat Economizer where the temperature is increased by hot deodorized oil. The oil is heated to full processing temperature in the Vacuum Heater by thermal fluid from the Thermal Oil Heater. A portion of the free fatty acids in the oil will be flashed off as the oil temperature increases. Stripping : The hot oil enters the Packed Column, which is filled with special structured packing so that the oil is distributed into a thin film and is evenly agitated by stripping steam flowing counter currently from the bottom of the column. As a result, free fatty acids and other remaining volatile impurities in the oil are evaporated and removed with the steam. The residence time in the column is only a few minutes. The bulk of the free fatty acids along with aldehydes, ketones etc. in the oil are quickly stripped off before any heat induced permanent damage has been done. Deodorizing : The stripped oil from the column flows into the Deodorizer where it flows through the channels of a series of vertically stacked compartments (trays) while agitated by stripping steam. The prolonged thermal action breaks down carotene and other color bodies, resulting in a lighter oil color. Also, the amount of remaining free fatty acids in the oil is reduced to an absolute minimum. The stripping steam passes through the packed column and no separate steam is required in the stripping column. The maximum retention time in the Deodorizer is 70 minutes. Cooling : The deodorized oil is discharged into the Deodorizing Economizer and cooled by incoming oil. The oil is then discharged by the Product Pump and further cooled to storage temperature in the Deaerating Economizer and Product Cooler. The anti-oxidant is mixed with oil in the Deodorizing Economizer. The finished oil is finally sent to storage via one of the alternating Product Filters. Distillate Recovery : Fatty acids and other materials, evaporated from the oil, are condensed by contact with recycled and cooled distillate in the Vapor Scrubber. The distillate is circulated by the Distillate Pump via the Distillate Cooler where it is cooled by cooling water. Accumulated distillate is discharged from the Scrubber to storage. Trans and Tocopherol : The high efficiency (low amount of stripping steam) and short retention time of the stripping column, combined with the possibility to reduce the heat bleaching time or temperature, ensure optimum conditions for controlling the process. The oil can thereby be properly deodorized without the creation of trans fatty acids while also controlling the amount of tocopherol removed from the oil. Protection against Air Contamination : For optimum quality, especially when processing unsaturated oils, the oil should be protected from air contamination during the entire deodorizing process. The packed column type Deareator ensures maximum removal of dissolved air before high temperature heating. This also helps minimize polymerization of the oil on the inside of the heat exchange coils of the heat Economizer. Process Control : The control, operation and supervision of the plant can be handled by one operator per shift. All main process parameters, if required, e.g. flow rates, temperatures, liquid levels etc. are automatically maintained from a control panel or, as an option, with the help of PID/PC based controls.

Continuous Refining Line The Refining process has been explained under the heading Vegetable Oil Refining. Sundex Process Engineers Pvt. Ltd offers Chemical Continuous Refining Plants. The word Chemical Refining appears since caustic soda a chemical is used in refining of vegetable oils.Dewaxing SectionSome oils are dewaxed before packing so as to remove waxes, which are dissolved in the oil. Most of the oils do not need dewaxing as they contain little or no waxes. Only sunflower oil & Rice Bran oil contain appreciable quantities of wax to give a hazy appearance during winter season due to precipitation of dissolved waxes and hence require to be dewaxed. Dewaxing is carried out by chilling the oil up to 10-15°C followed by filtration of precipitated solids. The oil thus treated gives a sparkling appearance even in winter temperatures. More details available on request.WinterizationWinterization is another name to the process of dewaxing. The name winterization appears as during winter when the temperature is low, waxes present in the oil crystallizes, they give hazy appearance to the oil. Hence during winterization process oil is chilled, crystallizers made to form and are separated in pressure leaf filters. More details are available on request.Specifications:Dimension(L*W*H): 2000x1400x1850 mmPower(W): 22 kwVoltage: 380V/50Hz

• Automatic Grade: Semi-Automatic, Automatic

Silver electrolytic refining is currently the most economical and functional process able to ensure 999.0% silver production.   Work Stages Contain 3 Steps:   Ag containing anode material melting Electrolytic refining Pure silver fusion obtained according to amount requested by customer ( grit, ingots, galvanic use anodes etc.)   Operation Description:   Anodes are inserted within special electrolysis cells designed for recovery of both silver and precious metals contained in the initial material. Silver crystals resulting from the process gather on basin frustum and are subsequently downloaded through the bottom valve. Crystals are washed on a Buchner filter, dried and fused according to customer needs ( grit, ingots, galvanic use anodes etc.) Usually during the process of electrolysis, complete anode dissolution is not obtained. The residue is melted once again to produce new anodes. The plant provided by us allows total anode dissolution avoiding the second fusion and ensuring a 10% increase in productivity. Plant installation and start-up is performed by our specialized technicians. APX ensures technical and chemical staff training so correct process management is possible.   APX features the following systems: Model Kg -24 h ASRP 10: 10 ASRP 20: 20 ASRP 35: 35 ASRP 70: 70 ASRP 100: 100   ASRP 100 refining plant is able to refine up to 100 kg of silver every 24 hours and is equipped with:   Varnished steel support structure n. 3, 100 lt, PPS electrolysis tank, complete with a base truncated pyramidal cone and discharge valve. The electrolysis tank is complete with anodic and cathodic copper barrier, 3 Aisi 316 Stainless Steel cathodes. n. 03 PPS, 100 I recirculation tank. n. 01 titanium anode trays n. 03 PPS, Meraklon electrolysis cells n. 03 100A, 10V current rectifier n. 03 cart equipped with Buchner funnel with Mk filter and ½” membrane pump   Technical Characteristics:   Power Supply: depending on each country’s circumstances Power: 5kW Overall dimensions (in line) 1500 x 800 h 2400 mm Weight: 700 kg   The plant is CE-MARKED in compliance with Machinery Directive 2006/42/CE and Directives 2006/95/CE (low voltage) and 2004/108/CE (electromagnetic compatibility)

• Application: Soybean Oil, Peanut Oil, Cotton Seed Oil
• Automatic Grade: Automatic,Semi Automatic
• Production Capacity: 20-1000 TPD

With excellent storage facility, we can effortlessly fulfill urgent and massive requirements of the customers. Also, we maintain complete records of the delivered products. We are strategically based in Mumbai(India) and are in proximity with the resources required for easy production process.

This is a 10 kgs capacity Silver Refining Plant based on internationally accepted technological process.   The process is carried out with motorised pumps for transfers in Safe manner and is provided with adequate safety measures.   Precious Metal is recovered fully in ready to melt form.   Training in operation and maintenance of the equipment and refining is provided.   We provide hands on factory training prior to shipment.   The equipment is suitable to run on 220 volts single phase or 380 / 440 volts three phase AC electric supply. We also have larger capacity refining machines upto 50 kgs per charge Silver refining.   We also offer Gold refinery equipment in 1.0 kg capacity as per photos shown herewith. Please note that we also offer higher capacity Gold refinery units. 

Crude oil is normally processed by means of chemical or alkali refining, and established technology reliable for production of finished oil of consistent quality, regardless of the origin of characteristics of feedstock. Complete alkali or chemical refining as three basis steps, after De-gumming, first step starts with a phosphoric acid condition in a knife mixer to transform water insoluble phosphatides into hydrophilic compounds. Next, oil is mixed with caustic which, besides neutralizing oil is mixed with caustic which beside neutralizing free fatty acids, also decomposes pigments, traps phosphorus compounds trace metals, proteins and oxidizing materials. Soap stock including deleterious compound is separated by centrifugal force following a washing step mixing with water and then separating in centrifuges.

• Application: Refinfing Oil
• Warranty: 1year
• Driven Type: Electric
• Automatic Grade: Automatic
• Voltage: 380V
• Feature: Durable, Low Maintenance
• Minimum Order Quantity: As per Client Requirement

• Brand Name: Muez Hest India Private Limited

We are offering degumming oil plant. Muezhest degumming method consists of a mere association of the rock oil. Bound impurities like phospholipids, gums and proteins square measure soluble in oil in their anhydrous kind, however insoluble once they're hydrous. This can be however the hydratable phospholipids square measure aloof from the oil. A part of the constituents but stay within the oil, and an acid treatment is required to get rid of them. water degumming is additional usually dispensed within the extraction plant instead of within the plant, lest foots ought to conglomerate within the rock oil intermediate tanks. muez-hest provides a extremely effective dry degumming plant that involves few crucial stages- mixture of oxygen acid acid and rock oil, victimization high shear mixer and reaction tank. The method style is well established and really effective for numerous ftas and oil. thumb(26) salient options of the method are: water degumming may be dispensed within the extraction plant. The separated gums square measure supplemental to the deoiled meal within the toaster. To produce phospholipid, these gums square measure dried individually. Crude oil is pumped-up incessantly to an in line mixer wherever in pre-calculated amount of water is supplemental. Oil water mixture is fed to the association tank and allowed comfortable duration for the gums to agglomerate on association and pumped-up to apparatus wherever the oil and hydrous gums square measure separated and pumped-up to storage. Some particles that aren't removed by water degumming would like acid treatment. degummed oil from the apparatus is fed to a knife mixer, wherever it's intensively mixed with requisite amount of focused element mixture and is allowed a quick holding time within the mixer and therefore the precipitation of phosphatides and trace metals occur.

• Type: Lubricating Oil
• Automatic Grade: Automatic, Semi-Automatic
• Application: industrial
• Capacity: Minimum 5 Tons per Day
• I Deal In: New Only

• Country of Origin: India
• Type: Refinery Plants
• Certification: ISO 9001:2008
• Weight: 100-1000kg
• Color: Grey

• Voltage: 230/440 V
• Brand Name: Shakti Enterprises
• Capacity: Minimum starts from 1 kg
• Model Number: SE/PMR
• Packing Type: wooden
• Power (W): depend upon capacity
• Purity (%): 99.9%
• Weight (kg): 150 approx
• Payment Terms: T/T (Bank Transfer)

The refining process is of a chemical type and is made by means of a specific and rigorous procedure that uses chemical reagents basic low-polluting impact. The cylindrical reactor with stirrer is suitably designed to allow perfect homogenization during the conduct of the process and ensure a complete reaction. The filtration system is very versatile and allows to reduce the neutralization time. The range of chemical refining plants is very wide and allows to treat quantity 'of silver up to 500 kg per batch. The production time may 'vary from a few minutes up to 3-4 hours for large systems, where it is required high purity silver. The described plant can undergo customizations on the customer's request, photos posted are just one example of the many possible system solutions. Based on the needs of the customer it is possible to create tailor-made systems, with suitable characteristics to the machining process required.

Specifications premium quality raw materials handled by expert batch refining line chemical refining dewaxing section We provide vegetable oil refining plants that are manufactured from premium quality raw materials and the plants are handled by expert personnel. These plants are known for their robust construction as per international quality standards. We offer vegetable oil refining plants for batch refining line, vegetable oil refining / refinery, continuous refining line, physical refining, chemical refining, caustic refining, bleaching section, deodorization process, neutralizing section, dewaxing section, winterization and others.

Gold refining plants This innovative plant provides an efficient way of recovering Gold from HAND WASH on Daily basis.Reduction in the recurring cost of Micron Cartridges, Pollution parameters like COD, BOD within limits.

• Features: Energy efficient operation, Optimum consumption of chemicals, Continuous operation with automatic loading, Desolventiser toaster is used as a standard equipment, Ensure high flow rate

1kg -200 kg Gold Refinery, With Any Desired Capacity as per customer’s choice, No Smell, No Smoke, 100% Pollution free, No Vibration No Sound, Purity of 99.99% and 100% Recovery, Compatible to be used in showroom and jewellery shops, Low maintenance cost, Easy and standard working, Scrubber unit PH7 Approved, Single user operating system, Triple cycling condenser system, Pump and motor used are of imported quality.

1.Refine all your gold in your own premises under your supervision in pollution free environment. 2.Very high efficient recovery. 3.High profits � As purity of 999 and better compared to other methods where you get less than 999 4.Qualified labour not required. 5.Minimum handling of equipment. Short process time, low economical process cost. 6.Refines carat gold scrap, filling & polishing, dust, factory sweepings etc. 7.Harmful hazardous fumes and odours, neutralized through gas treatment system. 8.For thick slurry and quick filtration specifically designed filter barrel provided to trap all solids. 9.Space saving table top model. 10.Advanced international gold refining technology.

The Jamnagar manufacturing division is the world's largest refining hub. The entire refining complex was built in a record time at globally competitive capital costs – in fact, at costs much lower than comparable refineries around the world. Its scale, design, flexibility, level of automation and degree of integration heralded the way refineries of the future would be built. The speedy growth of the complex lies at the heart of India's transformation. It has transformed India from being a net importer of petroleum products to a net exporter, thereby ensuring the nation's energy security.

Refining of vegetable oils is essential to ensure removal of gums, waxes, phosphatides and free fatty acid (F. F.A.) from the oil; to impart uniform colour by removal of colouring pigments and to get rid of unpleasant smell from the oil by removal of odiferous matter.\   Refining is carried out either on batch operation or as continuous operation. With certain oils even physical refining can be carried out instead of chemical. For processing less than thirty tones of oil per 24 hours, and when oil has F.F .A. content of 1 % or less normally batch process is recommended. Batch process involves low capital investment, simplicity of operation and low maintenance, making refining economically a viable proposition even at capacity as low as 10 tonnes per 24 hours.  The equipment involved are Neutralizer, Bleacher, Deodorizer, Heat Exchanger, High & low vacuum equipment & Filters. Troika plant with batch process have been operating at number of places, processing varity of vegetable oils. If you are looking out for a refining line batch or continuous, physical or chemical for conventional or nor conventional vegetable oil -Get in touch with Troika -The Technocrats to Oils & Fats Industry, In the service since 1971. 

The latest technique to refine silver scrap, Recovery of silver from high grade scrap and very low content silver scrap is possible, Refine silver up to 99.99 fineness, Virtually cent% recovery, Process time approximately 8 hours.

SES AGROTECH PROJECT ENGINEERS PVT LTD new generation physical refinery plants are ideal solution for minimizing processing cost & processing loss. For high FFA oils such as palm oil & Rice bran oil this process is most common.    

Muez hest india designs and manufactures complete line of equipments to extract and refine vegetable oils in continuous and batch refining process. Our highly experienced team of engineers designs process according to the requirement, it could be physical or chemical refining. We manufacture vegetable oil extraction plants of different capacities ranging from 1 to 45 tpd (feed) for almost all types of seeds, for example, cotton seeds, coconut (copra), rapeseed (mustard), sunflower, castor, canola, groundnut, jatropha, soyabean, etc. Our equipments are designed to achieve maximum oil extraction.

Refining of vegetable oils is required to remove free fatty acid, gums, waxes, odour and colouring pigment etc from Oil. Refining is carried out either by batch operation or as continuous operation. With certain oils even physical refining can be carried out instead of chemical. 1. Batch Chemical RefineryFor batch refining the equipments required are Neutralizer, Bleacher, Deodorizer, and other accessories and is suitable for low production of refined Oil. 2. Continuous Chemical RefineryFor higher capacities Continuous Refining Process is preferred over Batch Refining. Continuous Refining comprises of following section. Pre-treatment / Degumming Section Bleaching Section Neutralising Section Deodorization Section 3. Physical RefineryFor some oils like palm oil can be refined using the process of physical refining. In this process, after pre-treatment of oil, the oil is deodorized and physically refined. The Free Fatty Acid (F.F.A.) present in the oil is distilled off at high temperature and high vacuum.

• Application: Refining Vegetable Oil
• Color: Grey
• Voltage: 110V, 220V
• Condition: New
• Automatic Grade: Automatic, Fully Automatic
• Power: 1-3kw, 3-6kw, 6-9kw, 9-12kw
• Driven Type: Electric
• Warranty: 1year, 2years

We are offering physical refining plant. Physical oil refining process for oils with high ffa content .

EUROTecniche has carefully studied and developed a complete line of refinery plants for silver.These plants are compact, easy to use and adaptable to your production needs. Features: 5 KG Silver every day Total safety from chemicals contact and acid fumes due to an automatic refining system, safe for your operators Reduction of pure silver warehousing Control and analyzed metal turnover (silver titrator machine) Minimize the refining costs, comparing to an outsource service Quality improvement. Best solution to many production problems. Stabilization of the alloyed quality parameters, benefiting in a decreased production rejection Reduced metal loss Minimum need of ordinary maintenance. Easy to run by normal personnel Extremely resistant and robust to structural and thermic solicitations Guarantees for repeatable final results

Muez-hest is a reputed manufacturer, supplier and exporter of optimum quality “oil expeller”, which go under rigorous quality checks with the aim of achieving high standards of performance and perfect product, as per the requirement of the clients. muez-hest expeller has a special sleeve arrangement due to which the worm shaft can be easily removed without disturbing the gear box assembly. There is an arrangement of water cooling of chambers, which contributes to the good quality of oil. salient features: • two chamber design – pre pressing and full pressing in single stage crushing for better oil recovery and profitable operation. • rigid main frame to withstand heavy operating load for crushing job. • it can crush all kinds of oil seeds and special design system for cotton seed, sunflower, shia nut and canola crushing.

• Power: Single Phase or Three Phase
• Brand Name: SSC
• Country of Origin: Made in India
• Capacity: 10Kg - 200 Kg
• Material: SS,Glass,PP
• Phase: Single or Three Phase
• Packaging Type: Wooden
• Purity: 999+
• Installation Services: Yes