Resin Manufacturing Plant Dealers in Lower Parel, Mumbai

Grease is a fine dispersion of an oil-insoluble thickening agent - usually soap in a fluid lubricant which is generally mineral lubricating oil. The soap is made up of fatty acid, tallow or vegetable oil saponified with alkali which can be hydrated lime, caustic soda, lithium hydroxide or aluminum hydroxide. The lubricating oil component is refined base oil-naphthenic, of medium viscosity index, or cylinder oil stock.Structurally grease is a “water-in-oil” emulsion. Its appearance is smooth, mostly translucent, soft or hard.Properties essential for performance of grease are structural stability, lubricating quality, low and high temperature performance (which are provided by the selected lube oil base stock), where as properties such as water resistance, high temperature quality, resistance to break down through continuous use and ability of grease to stay in place are provided by the soap.Additives eg. Graphite, modified clay, asphalt, oxidation and corrosion inhibitors, extreme pressure additives melybdenum disulphide etc. are used to impart specific properties as required by end application. UNIT PROCESSES AND UNIT EQUIPMENT IN GREASE MANUFACTURING. 1. Pumping of raw material from storage tanks into day tanks 2. Raw materials measurement by volume or weight using weighing scales, meters, tank gauges etc.3. Preparing the soap by heating and premixing fat and lube oil in kettles with counter rotating scraper stirrer operated by motor and reduction gear.4. Cooling of the prepared soap and balancing with oil to prepare grease in a cooling kettle.5. Formation of grease structure by dispersion in a milling machine under controlled moisture and temperature parameters.6. Deareation using deareator.7. Filtering through filter.8. Filling using weigh scales/ filling machines.9. Instrumentation - indicators/recorders for temperature and pressure.10. Pumps- gear and centrifugal for lube oils, vegetables oils, liquid soap and grease at various stages of manufacturing.11. Material handling equipment like hoist, pallet trucks, and fork lifts to handle solid fats, additives, alkali, drums etc.12. Safety and fire protection devices.13. Lab equipment14. Utilities like hot oil system, cooling system, air compressor, water etc

The projectplant offered by us is the outcome of many years of technical and scientific experience. Modern manufacturing equipment, scientifically developed formulations, the processes, careful supervision at every stage, vast manufacturing, fabrication and design experience are put together to create the project. Accurate process controls, high manufacturing standards, quality controls, repeatable and reproducible conversion efficiency incorporated in the plant ensure very high manufacturing standards resulting in production of complete range of greases of proven qualities.

Pilot Plant:   Multipurpose Resin Plants are the pilot plants of Frigmairies. The structural design, configuration and material of construction of our plants can be custom made to suit the distinct requirements of our clients. These plants can produce both solvent and acrylic based resins.   Capacities of our Multipurpose Resin Plant range from 10 to 100 Ltrs. / Batch. Frigmairies can provide operation and installation support at the client's location, if required. Our design and technical engineers assist you about the proper functionality of our plant.   The precision configuration of our Multipurpose Resin Plant are specified below:   Reactors:   The reactors that are configured in our plant are manufactured as per ASME codes. These reactors are developed from superior quality stainless steel ranging from 1000 Ltrs. The capacity of these reactors is Upto 2,000 ltrs. Specially designed agitators with heating coils / jackets upto 350°C are configured in our reactors. Internal colding can also be taken care.   Heat Exchangers: Thermic fluid heating systems upto 3 Million KCAL / Hr with all ancillary equipment and safety requirements are offered by us. Further, we also provide steam generators, having capacity of 1000 Kgs / Hr.   Condenser: We provide you with distinct choices in the condenser types, to befit our customer's requirements. These can be configured in the plant to befit your specific requirement. The material of construction of these condensers can also vary in accordance to distinct need.     We offer following choices in our condensers : View Larger image   Shell & Tube, U Bundle Type Fixed or Floating Head Type Double Pipe Coolers M.O.C: Stainless Steel, Carbon Steel, Monel, Nickel Aluminum   Filtering:   Specially designed filtering units for micron size filtering are incorporated on our plants. The resins and emulsions that are produced in Frigmairies Multipurpose Resin Plant comply with the industrial standards. The waste material generated during the production process is efficiently filtered and separated with the help of these filtration units.  

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