Rotocone Vacuum Dryer Dealers in Mumbai

Roto cone Vacuum Dryer is ideal for temperature sensitive materials. Ideal Drying system for hazardous/ toxic material Clean internal design provides complete discharge and reduces crossbatch contamination. All Dryer Internals, product process area is in 316 / 316L, stainless steel construction, mirror polish. Sturdy welded external shell reinforcement ensures maximum operating protection and dependability under full vacuum operation. Heated Jacketed Rotocone in combination with vacuum atmosphere ensures complete vaporization of moisture and drying of product. Easy loading and discharging system. Dust tight extension sleeves. Mechanical Sealing system for Vacuum and Heating line Fluid heating and circulating systems either steam or electrically heated, as skid mounted system Validation ports and nitrogen purge nozzles provided. Vapor condensation unit along with a receiver for solvent recovery. Integrated Vacuum pump system provided to match custom requirements. CIP (Cleaning In Place) system can be provided. PLC based automation of process batch control, with printable option.. Full validation services available including DQ,IQ/OQ, FAT / SAT protocols. Load cell system integration for lab models possible. cGMP construction for Pharmaceutical Models. Kilolab Model to Production Models available

We are proud to present a superiorly-efficient range of Rotocone Vacuum Dryers. Our rotocone vacuum dryers are world widely cherished for their exceptional workability. Our rotary vacuum dryers have become the paradigm of quality excellence.

Hailing from Mumbai(India), the company is known for providing only quality products at reasonable prices. Available with us in different grades and specifications, our products stand high on the counts of quality.

• silver: blue

We offer rotocone vacuum dryer, chemical reactor. aries engineers make rotocone vacuum dryers are multipurpose drying unit that are extremely useful for uniform and low temperature drying of heat sensitive chemicals, pharmaceutical formulations, fine chemicals etc. It has double conical vessel with rotating system and vacuum solvent recovery system. As the dryer is rotating, there is no charring or retention of product. The result is that one can change the material to be dried without much a do. The rotocone vacuum dryers rotates at a very low speed (5 to 15 rpm) and thus has very low wear and tear and requires very little maintenance. This machine is ideal for crystalline products, granuals used in chemical, pharmaceutical and food industries.

• Material: Stainless Steel
• Brand Name: ACE
• Power Source: Electric
• Voltage: 240 Volt
• Usage: Industrial
• Weight: 400 Kg
• Capacity: 5 kg
• Automation Grade: Automatic
• Finish: Internal 320 grit mirror polish and outer 180 grit mat finish
• Height: 750 mm
• Width: 550 mm
• Length: 1100 mm
• Main drive motor: 0.5 HP
• Gear Box: 2"
• Discharging size: 75 mm
• Charging size: 150 mm
• Discharging Ht: 300 mm
• Charging Ht: 700 mm
• Receiver: 3 Liter
• Condenser: 0.1 m2
• Cyclone Separator: 1 Liter
• Heat transfer: 0.5 m2
• Speed: 6 rpm
• Working Volume: 9 Liter
• Total Volume: 15 Liter

Double Cone or Rotocone  Vacuum Dryer Double Cone Vacuum Dryer operates under the principle of controlled and uniform drying under vacuum at low temperatures. Uses •           Is suited best for drying of free flowing non-sticky wet powder or crystals. Advantages •           Drying time much faster than that of conventional Tray Dryer – Saves production time. •           Uniform drying under controlled atmosphere at low temperature–Good product quality free of oxides and dust with recovery of solvent. •           Less manpower required – Low drying cost. •           Perfectly designed drive system - Saves power while drying. •           Balanced movement - No foundation required. •           Motorized Lump Breaker can be provided.

C-GMP concept. Mechanical seal for inlet & outlet of hot media. Sizes available from 100 L to 20000 L. Vapour filter with high filter area & easily detachable function. Internal surface finish upto 600 grit mechanical polish having crevice free internals. Provision of sampling valve without vaccum break. Available in SS, Hastelloy & Teflon coated construction. Accessories such as cyclone separator, vaccum pump, condenser, heating & cooling system for solvent recovery can be tailored as per client’s requirement.

Roto Cone Vacuum Dryer Manufacturer consists of a jacketed cone fitted with bag filter, condenser and vacuum pump. In side the cone are lump breakers which after breaking down large lumps powders them. The Roto Cone Vacuum Dryer Manufacturer action combined with mechanical action of the breakers reduces drying time and provides a lump free product. Operating under vacuum, it dries the product at a desired low temperature, This prohibits oxidation. During drying, solvent is recovered and the released poisonous or obnoxious gases too can be retrieved. Salient Features : GMP model Option for flame proof motor and control panel Provision for nitrogen blanketing Comes with complete instrumentation and control system Extended shaft in the drive side, so that drive unit can be kept in service zone (if required) Provision for Vacuum loading system of wet material into the Roto Cone Vacuum Dryer Manufacturer

Most suitable for drying of materials which cannot resist high temperature, material which are easily oxidised, volatile materials which should be retrieved, materials strong irritant and poisonous in nature. The rotocone dryer with improved technology integrates during operation under vacuum. The Dryer rotates at a very low speed (5 - 12 rpm) and thus has very low wear and tear and requires very little maintenance. This machine is ideal for crystalline products, granules used in chemical, pharmaceutical and food industries. Revovery of Loss of material is effectively collected by a specially designed pilot filter fitted on the vacuum side, Solvent recovery is through condenser & receiver. The capacity of the machine ranges from 15 liters to 5000 liters.The rotocone dryer is working under vacuum, facilitates enhanced drying efficiency, low temperature operation and economy of process by total solvent recovery. Due to vacuum, the drying is enhanced resulting in fast drying, cutting the process time, which saves heat energy and electric energy. SALIENT FEATURES : Totally sealed and protected from contamination Provision of sampling nozzle without breaking vacuum. Cyclone separator provided for recovery of any solid particle escape. Suitable size condenser & receiver provided for solvent. Mechanical seals for vacuum & hot water connection. Variable speed drive is provided for fine adjustment of the speed. ADVATAGES : Reduces drying time Uniform material shuffling over the heated contact surface of the cone. Handling and exposure of final product is avoided. Eliminates need for re-drying of lumps. System can process crystalline or amorphous powders which are prone for lumps Optimum and continuous vacuum during process. SALIENT FEATURES - GMP Model : Inner shell/Cone and contact parts in SS 316. Steam/HW water Jacket in SS 304. Insulation with jacket in SS 304. Cyclone separator in SS316. Condenser (shell & tube type) and Receiver ( cylindrical & cone type) in SS304 Digital Temperature Indicators (FLP) at Hot Water inlet and outlet. Digital Temperature Indicator (FLP) and Dial Vacuum Gauge in vapor line. Digital Temperature Controller (FLP) with Pneumatic Valve at Hot water inlet. Butterfly valve (SS316) at discharge port with dummy and hand wheel. Stand and Structure in SS 304 / MS with SS304 cladding. Drive unit enclosed with SS304 Covers Dry Mechanical Seal for vacuum side. Dry Mechanical Seal for Waterside. FLP Motor & FLP Control panel enclosed in SS304 panel Provision for Nitrogen purging/Vacuum release with interlocking to isolation valve. Temperature and Vacuum Gauges (Dial Type) on Cone. Safety Guard/railing telescopic type with limit switch (FLP) with interlocking. Drain plug and safety valve on Hot Water / Steam Jacket. Pulse jet type dust filter is provided inside the cone. Positioning wheel /inching button for cone DRIVE SYSTEM : Gear Box & Motor Direct Coupled and Gear Box to Cone Drive shaft Bull Gear-Pinion Gear Drive. Extended shaft (drive side) so that drive unit can be kept in service zone (if required) Vacuum loading system of wet material into the Cone. PHARMA FINISH : Internal 320 Grit Mirror Polish and Outer 180 Grit Mat Finish. OPTIONALS : Cantilever (One side base) construction for small models only. VFD for Drive Motor with RPM indicator. Condenser and Receiver in SS316 instead of SS304. Lump breakers with FLP motor, Mechanical seals and electrical slip-ring joint. Auto Bin loading mechanism with accessories. Vacuum pump with FLP motor. Hot water system (steam heated) with tank and circulation pump.

DESCRIPTION: Rotocone Vacuum Dryer is a low temperature operation dryer that integrates mixing and drying in the one body and equips with condenser and vacuum Pump. The Dryer is advanced in design, simple in inner structure, easy for cleaned, to discharge all raw material, convenient in operation, and improving work environment. It can widely apply to dry raw materials of pharmaceutical industry, chemical industry, and foodstuff industry. ADVANTAGE : Mechanical seal for hot-water connection Mechanical seal for Vacuum connection Steam line connection & digital temperature and pressure gauges for monitoring All the measuring instrument are calibrated. Insulated with S.S cover fully organ welded Reduces Drying Time Handling and exposure of final product is avoided Give uniformity size dry product Easy to clean internal surface OPTIONS : cGMP model Vacuum Pump Heating system Solvent Recovery system Control Panel/VFD Lump Breakers

They are, however, suitable for only free flowing materials, which are readily converted from slurry or wet cake to free flowing powder without exhibiting sticking or lump forming properties during the course of drying operations.

Roto Cone Vacumm Dryer is suitable for drying of materials which cannot resist high temperature, materials which are easily oxidized, volatile materials which should be retrieved, materials that are strong irritants and poisonous in nature. The Roto Cone Dryer with improved technology integrates during operation under vacuum. The Roto Cone Dryer facilitates enhanced drying efficiency, low temperature operation and economy of process by total solvent recovery. It helps cGMP base working by achieving optimum dust control, while offering advantages of efficient charging and discharging of materials.

Salient features: Batch Type Dryer Low drying temperature/ Good Solvent recovery Closed System / Automatic Charging Available with lump breaker Good for granular free flow materials Rapid & Complete discharge / Zero holdup after discharge GMP units, ideal for pharmaceuticals, food products 100 % Solvent Recovery Application Pharmaceuticals Pesticides Organics/ Inorganic Chemicals Material of Construction Carbon Steel Stainless Steel Hastelloy Optional Models : Vaccum Side - Single Mech. Seal or Stuffing Box Utility Side- Rotary Union or Triple Mech. Seal Charging- Auto Charging / Discharge through Drum Filter Basket - N2 Purging for cleaning filter Element C-GMP- Insulation with Cladding Provided for C-GMP Lump Breaker provided for Hard cake

ROTOCONE VACUUM DRYER PRINCIPLE – Material is screw fed into the cylindrical sifting chamber by means of a feed screw. The rotating paddles which do not contact the stationary screen propel each particle through the screen by the action of centrifugal force. The oversize material is conveyed axially and thrown at the other end. The machine thus separates the material into two grades. SALIENT FEATURES : High Centrifugal Force Gives More Output Per Screen area Quiet Vibration Free Particle Screening Dust Free Operation Low Power Consumption Easy Maintenance Inspection Door Province Easy Access To All Internal Working Parts AVAILABLE CAPACITIES : Rotocone Vacuum Dryer are available in M.S., SS 304, SS 316 & SS 316 L. Machine non-contact parts are in M.S. Motor power supply is 3 Ph. 440 V 50 Hz.

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