Seam Welding Machines Dealers in Mumbai

Our Seam Welding Machine is digitally programmed with thyristor control system, which helps it to give efficient perform in the varied industrial applications. Its robust construction and ability to give high performance have made it popular among clients. Salient Features Digital programmable thyristor controlModels from 30KVA to 300KVAHigh performanceSmooth functioning

- Transformer fitted inside the body and upper electrode arm mounted directly on to the body - Water Cooled welding transformer having core of high grade electrical steel, primary and secondary coils of solid electrolytic copper of ample section, heavy duty class 'F' insulated and vacuum impregnated, suitable to withstand continuous temperatures of 155oC - Current Control by transformer taps - welding current adjustable in 8 steps from 55 to 100% - Electrode control system - Upper ram actuated via a quick follow through device by a two-way pneumatic cylinder, controlled by a electrically operated solenoid valve. Compressed air at 15 to 110 psi acting on the pneumatic cylinder provides the necessary electrode force - Circular disc type Top and Bottom Welding Wheels electrodes - Variable Speed, reversible knurl / gear drive provided on top / bottom / both wheels as required. Drive power from a built-in 400 V, 3 Phase D.C. Motor, through variable speed reduction gearing to provide smooth and stepless variation of the welding speed - Thyristorized electronic control consisting of Sequence Timers such as Squeeze, Weld, Cool, Hold Heat control unit Application: - Suitable for seam welding a variety of materials including Mild Steel, Stainless Steel, Aluminium, Galvanized Steel, Tin Plate, Terne Plate, etc. - For all types of Drums, Barrels, Cans, Tins, Fuel Tanks, Mufflers, Utensils, Small Pipes, etc.

• Country of Origin: India
• Type: Seam Welding Machines
• Weight: 100-1000kg
• Color: Blue / Grey
• Condition: New
• Warranty: 1year
• Brand Name: Sai Wel
• Automatic Grade: Automatic
• Power: 440V

A seam welding machine has one or two motor-driven wheels rotate to create a series of overlapping spot welds on sheet components to achieve air and/or liquid proof sealing on the welded part. The current passes through these rollers and the components to be welded are pressed in between them.

The illustrated model is for side seaming to the full-length of the hollow drum and barrel body. Machine body is reinforced fabricated steel structure with a heavy duty transformer used as the main power source, for continuous welding operations.

Mechelonic Engineers has now introduced the second generation, fully automatic container side seam welding machine with medium speed production. Machelonic engineers system of container welding is well established for producing continuous, constant narrow weld at optimum working speed, using copper wire as intermediate electrodes. ApplicationsThe machine is designed for medium speed automatic welding of tin sheets in container manufacturing. This machine has flexibility of design to accommodate different sizes of cans from 72 to 450mm length(body height)  FeaturesThe machine is fully automatic combining various stages of manufacturing like destacker feeder, flexer, roll forming, overlapping the edges for welding of side seam, transport to welding station, wire drive, welding station, ejection of welding shells and wire collector. ConstructionCompact main frame of welded construction having streamlined appearance. The main transformer, variable speed drives, electronic control system etc. are enclosed in the frame and are easily accessible for serving. Main transformerSpecially designed class ‘F’ insulated transformer, water cooled and fully tropicalised for withstanding continuous operation. Destacker FeederPneumatically operated oscillating arm with a set of vacuum suckers, provided on the machine destacks the blanks and delivers them to flexer rollers. This process is monitored by electronic control system to give command for further operation. A hydraulically operated table is provided for stacking body blanks. This table automatically raises to adjust the level of body blanks for feeding to the flexer. The machine is provided with manetic sheet floaters and air jet separators to facilitate single sheet feed to flexer rollers.  FlexerThe body blanks fed to flexing rollers are flexed and moved to roll former. Flexure is provided with rubber coated rollers to avoid damage to printed surface of tin sheet. Roll FormerThe flex banks are automatically moved into the roll former and rolled into desired shapes. Roll former has arrangement to adjust the body rolling diameter within specified range. Centering FlapsThe rolls blacks are collected by a set of pneumatically operated flaps, which also guides edges of rolled body in catch bar. A separate set of flaps are required for each range of body diameter. Crown AssemblyThe crown assembly near welding station controls exact diameter of body before welding. This assembly can be calibrated outside the machine on a setting mandrel. Calibrating Ringfor welding with narrow overlap (0.5mm), calibrating ring assembly provided on the machine will maintain parallel overlap.One set consisting of crown assembly, crown setting mandrel, centering flaps and calibrating ring will be provided with machine for a specific size of can as standard. Other sizes will be available on additional cost. Upper ArmThe upper arm is manufactured from special grade high tensile brass of suitable cross section to minimize any deflection during normal operation. The upper weld wheel and Z- bar are fixed to this arm. Arm is water cooled.Note: tooling for 301 and 302 at extra cost: Tooling for 301 and 307 together with a small arm could be supplied as aspecial case provided the customer uses Tin plates of Temper T3. Catch- Bar and Z-BarThe machine is provided with catch-bar and Z-bar to control overlap and also to guide the shell, while welding. Welding StationWelding station consists of two anti-fiction type weld wheels, made of special copper alloy with mercury contacts. These weld wheels are water cooled. A specially made weld wheel holder for lower weld wheel is provided. Welding pressure is provided by lower weld wheel. A single copper wire running over weld weld wheels act as intermediate electrode. The formed body of can is transported to welding station. The arrival of can is sensed through an electronic system and welding initiates and completes automatically. In this machine welding is at the bottom of can. Wire Flattening UnitA controlled drive with rollers, flatten the copper wire to the required flatness before entering the wire feeding system. Wire Feeding SystemAn accurate variable speed drive with electromagnetic clutch brake system and control wire tensioning devices provide positive and precise fed control of copper wire. Ejection of Welded ShellsWelding shells are received on a magnetic conveyor and ejected on the main conveyor. Wire controlling SystemThe copper wire used as the intermediate electrode for welding is wound on a re-coiler. Control PanelA centralizedcontrol panel is provided with facilities like operating switches, pilot lamps, ammeter, current fine setting, batch counter and continuous counter of cans. Machine is also provided with additional facilities like single cycle mode and setting up mode. Operating cycleLoad body blanks on the table, adjust parameters on the machine, operate the start switch. The machine instantaneously starts and continues to weld the body blanks. The operator has to only ensure that the destacker table has enough stock of body blanks. The automatic function includes picking up of the body blanks, flexing roll forming, guide to the catch- bar and then to Z-bar and welding at the welding station. The welded bodies are automatically ejected out. Safety FeaturesSafety features like No Wire Detector, Wire Cut-off Detector, No Can Detector, No Guard Detector Weld Wheel Position Detector are part of the machine. Side Stripping System The Machine can be provided with Nordson internal and external liquid lacker stripping system, alongwith take of conveyor and suitable cutting system at additional cost.

APPLICATION :Spot welding, projection welding, cross wire welding, resistance heating, electro-brazing, With special attachments it is also possible to weld nonferrous material within certain limitions. USERS : Include - but are not limited to general engineering work-shop, makers of furniture, electrical instruments, containers, barrels and drums, telephone, radio communication devices, clocks, kitchen-ware,textiles machinery and spares automoblies-ancillaries,toys, air-conditions, refrigerators, motors, switchgear, etc. STANDARD FEATURES - ALL MACHINES :MAIN SUPPLY-415 Volts. Single Phase (2lines of 3 phase supply) 50 Hz. AIR OPERATION :Spring follow-double acting cylinder; Air line filter, lubricator, regular pressure gauge; Electric Solenoid Valve; Machine machanically capable of 125 operations/minute. ELECTRICAL - Foot Switch/Palm Button; Weld/No Weld Switch;Pressure Switch; Transformer in Class 'F' Insulation. provide with 8 current regulating taps between 55% and 100% output; Contrail circuits at less than 110 Volts. COLLING - By water with separate circuits for main Transformer, Secondary conductor and Electorder. die (in case of projection Welders) Thyristors. Each circuit to terminate in sight cup provide; wheel valves each circuit. PROTECTION - Transformer, Thyristors by themosate against water failure; Luminous overload indicator on panel. ELECTRONIC CONTROLS :Microprocessor based solid state Electronic Control with Thyristor Contact or unit.SPECIAL FEATURES AVAILABLE ON REQUEST : Actuation - Hydraulic-Motor H Air Reservoir h RTap Change Switch h Refrigerated or closed circuit cooling h Voltage/Current compensation h Other Voltages, Frequencies Special Purpose machines for /Special application, or Non Ferrous metals or Stainless and other exotic Steels electrodes h Special Tolong for projetion Welding Special Locating jigs for Spot /Switch Welding h Geneva Index \tablets h Automatic Feeders h Customer Ideas. We also manufacture :Arc, Butt and Seam Welding Machines; Salt Bath Furnace Transformer, Electronic Welder Controls, Electronic contractors etc.

MECHELONIC ENGINEERS Container Side Seam Welding Machine model 18-51 is a trustworthy and economic way of producing consistent, faultless and narrow weld at highest working speeds eliminating need of skilled operator.

• Country of Origin: Made in India
• Power: 25 kW
• Welding Type: Seam Welding
• Voltage: 260 V
• Usage/Application: Welding Industry
• Rated Capacity: 4.5KVA
• Automation Grade: Automatic

APPLICATION : Spot welding, projection welding, cross wire welding, resistance heating, electro-brazing, With special attachments it is also possible to weld nonferrous material within certain limitions. USERS : Include - but are not limited to general engineering work-shop, makers of furniture, electrical instruments, containers, barrels and drums, telephone, radio communication devices, clocks, kitchen-ware,textiles machinery and spares automoblies-ancillaries,toys, air-conditions, refrigerators, motors, switchgear, etc.   STANDARD FEATURES - ALL MACHINES : MAIN SUPPLY-415 Volts. Single Phase (2lines of 3 phase supply) 50 Hz.   AIR OPERATION : Spring follow-double acting cylinder; Air line filter, lubricator, regular pressure gauge; Electric Solenoid Valve; Machine machanically capable of 125 operations/minute. ELECTRICAL - Foot Switch/Palm Button; Weld/No Weld Switch;Pressure Switch; Transformer in Class 'F' Insulation. provide with 8 current regulating taps between 55% and 100% output; Contrail circuits at less than 110 Volts. COLLING - By water with separate circuits for main Transformer, Secondary conductor and Electorder. die (in case of projection Welders) Thyristors. Each circuit to terminate in sight cup provide; wheel valves each circuit. PROTECTION - Transformer, Thyristors by themosate against water failure; Luminous overload indicator on panel.   ELECTRONIC CONTROLS : Microprocessor based solid state Electronic Control with Thyristor Contact or unit. SPECIAL FEATURES AVAILABLE ON REQUEST :   Actuation - Hydraulic-Motor H Air Reservoir h RTap Change Switch h Refrigerated or closed circuit cooling h Voltage/Current compensation h Other Voltages, Frequencies Special Purpose machines for /Special application, or Non Ferrous metals or Stainless and other exotic Steels electrodes h Special Tolong for projetion Welding Special Locating jigs for Spot /Switch Welding h Geneva Index \tablets h Automatic Feeders h Customer Ideas. We also manufacture : Arc, Butt and Seam Welding Machines; Salt Bath Furnace Transformer, Electronic Welder Controls, Electronic contractors etc.  

We are one of the main side seam welding machine manufacturers, exporters, and suppliers from india. Our side seam welding machine is available with heavy-duty transformer and water cooling system. Our side seam welding machine has found its application in various drum manufacturing industries due to its superior quality and unbeatable performance. attributes : robust structuretensile strength maximum durability anti- corrosive highly reliable used for : full length side seaming of the hollow drum and barrel body

This welding machine is for tin sheets, black sheets and tin free sheets equipped with wire feed system, and one complete set of arm assembly consisting of z-bar , saddle, forming rollers etc. fully solid state thyristor weld control.  

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special purpose side seam welding machines, can making machines

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