Sharp Engineering Works Bhandup West, Mumbai, Maharashtra

The Vertical pressure leaf filters are highly useful in filtration of slurry. It is mounted on four legs, with the internal Leaves being mounted on manifolds. For opening and closing the filter it is provided with eye bolts and devit and devit arm for the rotatable arrangement. There is no need to open the lid during the discharge of the cake, as the pneumatic vibrator system is provided on the top of leaf filters to dislodge the cake.

Our expertise lies in providing an unmatched assortment of High Speed Centrifuge to our honored customers. Based on latest technology, these products are widely demanded in chemical and food processing industries. Recognized for user friendly nature and high production capacity, these products are widely admired by our valuable patrons. A slow acceleration special motor and starter operates this machine. The slurry is fed through the bottom of the bowl and the separation takes place inside the bowl by centrifugal force created by high speed. It creates separate circle of layers and comes out continuously through the bowl top and further separate discharges through covers.

Our Edible Oil Refining Plant has oil naturalization facility. Naturalization of vegetable oils is done in our Edible Oil Refining Plant in the following operations : De-gummingAcid degummingGum conditioning stageNeutralisation with caustic sodaVaccum drying Acid Degumming Crude oil is pumped in a continuous and constant stream by pump p1 and heated to required temperature in the plate heat exchanger e1, mixed with pre-calculated quantity of acid in an knife mixer and fed to inline mixer wherein pre-calculated quality of water is added and fed to a precipitation tank. Oil water r1/ acid mixture r2 is allowed. Sufficient residence time in the precipitation tank fro the gums to agglomerate on hydration and then pumped to separator where the oil and hydrated gums are separated and pumped to storage or disposal. Gum Conditioning Stage The degummed oil from separator is heated to required for refining by heat exchanger e2 and pumped to gum conditioning mixer m1 where oil is mixed with required quantity of concentrated phosphoric acid, pumped into the mixer by metering pump. The oil is allowed a brief holding time in gum conditioning mixer where precipitation of phosphatides and metal compounds take place and then fed to neutralization mixer. Neutralisation With Caustic Soda The prepared caustic lye of required strength is pumped our with the help of metering pump. The lye is mixed with the oil in neutralization mixer depending on the type of oil to be neutralized. Soap stock together with other impurities is separated in the refining separator. Vaccum Drying Washed oil is fed continuously to the vaccum dryer and sprayed through specially designed nozzles. The vacuum dryer is kept under a vacuum of 70 torr. The dried oil from the vacuum chamber is continuously drawn and pumped by pump to intermediate storage tank.

In the Oil Lecithine Drying unit, the recovering of fatty acids and other volatile matters are done. The deoderizor is also equipped with a vapor scrubber to minimize the pollution load. The system is designed to prevent the entry of volatile matters enter the deodorizer. There are varieties of products produced from soy processing; lecithine is also one of the important constituents along with others, which get extracted along with oil during extraction process. These are the phospholipids (gums) having phosphorus with nitrogen (amine group), in glyceride chain in place of one of the fatty acid group. Soy lecithin is edible used in various confectionaries, bakery products and pharmaceutical industry for coatings. This is a very good emulsifier used in making of margarines. If extracted oil water de-gummed early and the hydrated gums dried immediately then the quality of lecithin produced becomes good, that is lighter in color and less in acid value and peroxides too. So, its necessary have wet lecithine drying along with de-gumming plant. Capacity of lecithin drying plant is depending on the de-gumming unit capacity.

In the Oil Dewaxing section, thermo-mechanical separation of high and low melting tri glycerides is done by following the steps of partial crystallization and filtration. Procedure The refined palm oil pumped through a PHE to heat up the oil above the final melting point. In order to fully destroy the crystals present in the oil phase. After wards the oil is cooled in a controlled manner to the separation at the room temperature or below the room temperature and it is depend on varied melting point of the oil. During this cooling step super cooling occurs, which result in nucleation and crystal growth. After attending the super cooling the oil pumped through a cloth filter, the olein comes out from the filter taps and the sterine is deposited on the filter cloth. The sterine cleaned by manually and dispose to sterine tank. The palm olein oil collected in the palm olein oil tank.

The preheated oil undergoes the process of deodorization into the vacuum vessel. In the vacuum vessel, the oil is dearearated by continuous heating in regenerative heat exchanger. The oil is passed through various channels in order to control the flow. Vapour Scrubbing In order to recover the fatty acids and other volatile matters in the vapours leaving the deodoriser and to minimize the pollution load in the condensed vapours, the deodoriser is equipped with a vapour scrubber. This unit operates by spraying circulating oil over a special baffle system in the vapour stream. This way the volatile matters in the vapours are condensed and collected with the circulating oil in an intermediate tank. The system is designed in such a way that no condensed volatile matters or ‘scrubber’ oil can enter the deodoriser. General The entire plant is designed for continuous operation and requires a minimum of attention. The equipment can be controlled mainly from a central control panel with a large easy to read flow diagram of the process, where all items with electric motors are indicated by stop and running lights. Furthermore, important parameters in the process are supervised by an alarm system with indicating lamps on control panel. The entire operation of the plant can be handled by a single operator.

Our Edible Oil Refining Plant has the facility for oil bleaching in three important steps. The first step is of slurry preparation, second of bleaching and in the last step filtration process is conducted. Slurry Preparation and Bleacher The incoming oil from N.O.T. pumped by BOPI, to oil earth mixer at operation temperature of 2nd water washing section, bleaching chemicals are proportioned into the oil earth mixer mechanically operated motorized rotary device. The slurry passes through the PH4 (pre-heater) achieving the bleaching temperature. The Bleacher operates under vacuum of 700mm Hg or absolute pressure 70mm of Hg. The bleacher vessel is divided in to 3 compartments in order to prevent short circuiting of oil / bleaching earth slurry and equipped with the line steam injection in each compartments to maintain good mixing of bleaching chemicals and oil. After bleaching the slurry of hot oil and bleaching earth is transferred to the filter section for removing bleaching chemicals. Filtration The filtration takes place in two alternatively operating pressure leaf filters where the bleaching earth is completely removed from the oil while one filter is in operation the other filter is blown with steam in order to recover residual oil in the bleaching earth. This oil is separated from the steam in a cyclone. After the filtration the oil is passed through one of two alternatively working security filters (PF11/PF12) before feeding to the deodorisation section.

We supply Multibag Polishing Filter highly demanded in industries for post filtration activities. The filter bags are made of PP, PPS, Polyster Polyamide or special material depending on process conditions. Our Multibag Polishing Filter is manufactured in adherence to the set industrial parameters and offer flawless filtration. We make available at market leading prices. Attributes Of Our Multibag Polishing Filter High performanceHigh durabilityAccurate dimension

We supply Horizontal Pressure Leaf Filter widely demanded in industries for filtration of slurry and separation of the filtrate and the filtered cake. Manufactured in accordance with industrial specifications, our Horizontal Pressure Leaf Filter offers consistent high performance. We make available Horizontal Pressure Leaf Filter with the assurance of easy operation and eco-friendly working. Features Optional horizontal industrial filters Jacketting and cloth enveloped filters2 hydraulic cylinders to open and close the special bayonetAppropriate inter-locking to prevent opening under pressure Available In Range : 5 sq. m to 250 sq. mCS/SS 304/SS 316 with a Wedge lock closure and standard seal in Neoprene/Viton/Nitrile Benefits Nil spillage, as a result of close and compact operationNo use of filtered cloth reduces operational expensesHigh productivity due to high rate of filtrationCheap and economical operational costsHighly user friendly

Our expertise lies in providing an unmatched assortment of High Speed Centrifuge to our honored customers. Based on latest technology, these products are widely demanded in chemical and food processing industries. Recognized for user friendly nature and high production capacity, these products are widely admired by our valuable patrons. A slow acceleration special motor and starter operates this machine. The slurry is fed through the bottom of the bowl and the separation takes place inside the bowl by centrifugal force created by high speed. It creates separate circle of layers and comes out continuously through the bowl top and further separate discharges through covers. Standard Material: The High Speed Centrifuge has a prominent frame and a High Speed Tubular Bowl of CS/SS 304/SS 316 and is made of centrifugal casting. Process Requirements: The requirement or purpose of this device is to separate two liquids that are having different specific gravities. An automatic system is preferred with duplex separators. Features • Accurate dimension • Rust proof • Sturdy construction • All chemical & food processing industries • Capacity 1250 liters per hour • This is a high-speed industrial centrifuge filter that is primarily used for separating two liquids and is a culmination of the latest technology with perfect designing. Advantages: This item has left its impression globally, for its fine ability to separate liquids without spillage. It is thoroughly monitored during every stage of its inception and boasts of the following advantages: • Increased daily production. • Highly economical operational costs. • No recurring expenses. • Zero spillage due to close and compact operations. • Easy to apply and user friendly.  

Our Edible Oil Refining Plant is designed to offer the refining of Fish Oil in a large capacity. Installed with all the latest technology, refining of fish oil is done with perfection. Segregated sections in the Fish Oil Refining Plant allow the refining of fish oil with ease and without any contamination of chemicals or impurities. Designed on turn key basis, our Fish Oil Refining Plant offer complete client satisfaction by offering superior performance with low power consumption. Refining Capacity 5 TPD to 1000 TPD Applications Conducted At Our Fish Oil Refining Plant De-gummingDe-waxing andDry pre-treatmentContinuous deodorizationBatch bleaching of oils

Crude oil is normally processed by means of chemical or alkali refining, and established technology reliable for production of finished oil of consistent quality, regardless of the origin of characteristics of feedstock. Complete alkali or chemical refining as three basis steps, after De-gumming, first step starts with a phosphoric acid condition in a knife mixer to transform water insoluble phosphatides into hydrophilic compounds. Next, oil is mixed with caustic which, besides neutralizing oil is mixed with caustic which beside neutralizing free fatty acids, also decomposes pigments, traps phosphorus compounds trace metals, proteins and oxidizing materials. Soap stock including deleterious compound is separated by centrifugal force following a washing step mixing with water and then separating in centrifuges.

We are engaged in the manufacture of Disc Bowl Separator with very high speed. These Disc Bowl Separators are used in industries for continuous separation of two immiscible liquids. Our Disc Bowl Separator is also used for the clarification of liquid by generating very high centrifugal force in excess of 13000 times the force of gravity. We provide Disc Bowl Separator at a very reasonable price. Used In Blood fractionationFish oil separationBall pen inkVegetable oilVarious mineral oil purification Cocoa butter clarificationTurbine Lubrication oil Paint and VarnishDiesel oil, hydraulic oil, cutting oilEnamelLemon oil

The Decanter Centrifuge manufactured by us, precisely serves the industrial need of separating solids from liquids in the manufacturing process. The use of high grade stainless steel in the manufacture makes our Decanter Centrifuge highly resistant to corrosion. Our Decanter Centrifuge is widely used in all chemical and food processing industries because of high performance with consistency. Attributes High performance Long usable life Low maintenance needs Sturdy construction Capacity 1000 to 25000 Liters Per Hour

Type : Decanter Centrifuges

Certification : ISO 9001:2008

Weight : 2000 kgs

Color : Blue

Voltage : 220V

Condition : New

Automatic Grade : Automatic

Power : 21-24Kw

Warranty : 1 Year

Driven : Electric

Country of Origin : India

Brand Name : SHARP

Material : SS-316

After-Sales Service Provided : WE CAN GIVE

Virtually all branches of industry need to separate solids from liquids at some point in their manufacturing processes. Sharp has more than 10 years of experience in meeting this requirement using decanter centrifuge technology. The decanter centrifuge is based on the simple idea of a clarifies or setting tank, in which particles, sediment and solids gradually fall to the bottom due to the force of gravity.