SUNIL HEATERS CONTROLS Ulhasnagar, Mumbai, Maharashtra

Copper Tubular shealthed nickel plated for heating water, Light duty (intermittant) in geysers, boilers sterillizers and for other commercial purposes.

This is made up of 8-shape high-purity clear quartz twin tube, each tube has Heating Coil of Tungsten material which runs in U shape in the tube which is filled with halogen gas. Power Density up to 150kw/m2 is achieved. Heating up and cooling down time is approximately one second. These heaters are available with gold reflector and without reflector. Reflector is in the form of gold coating on outer rear side of the tube. Due to reflector heat loss from backside is prevented and thus power saving is achieved. This also results in making surrounding work area cooler. This also increases the efficiency and directionality of the heater. There are two standard sizes 11 mm x 23 mm and 15 mm x 32 mm in cross section. Maximum length available is 2000 mm.

Gold plating is done on quartz tube over 180°. These heaters reflect the radiant energy through the opening area only, improving element efficiency by as much as 20% compare to without gold plating heater. Energy cost savings are realized. Reflectors are often not needed. Surrounding work area tempratures are cooler. These heaters are also available with a without gold plating.

Gold plating is done on quartz tube over 180°. These heaters reflect the radiant energy through the opening area only, improving element efficiency by as much as 20% compare to without gold plating heater. Energy cost savings are realized. Reflectors are often not needed. Surrounding work area tempratures are cooler. These heaters are also available with a without gold plating.

Formed Tubular Heaters is supplied in Chrome Nickel Steel with nominal sheath diameter of 6.80mm, 8.00mm and 10.70mm. Standard elements have a threaded terminal post which gives a cold section of approx 40mm minimum.The helical wound heating wire is made of a high temperature resistant NiCr alloy. And the insulation consists of superior grade of magnesium oxide (MgO). As the heaters are swadged, even at high sheath temperature they have excellent electrical insulation and a high heat transfer. To prevent the heater from moisture the connection ends are sealed with sealing components.For manufacturing formed elements it is necessary to have a accurate dimensional sketch showing all the centre distances, radius and degrees, thus they need to be provided while placing the orderTubular Heater - Applications Hot Runner Manifolds Tubular Heater - Features Available in Chrome Nickel Steel Sealed Edges to prevent from Moisture Superior Grade Magnesium Oxide Insulation Swaged for Good Electrical Insulation & Heat Transfer Available in Dia 8mm, 6.5mm & Square Section 6mm x 6mm.

Sunil Heat's drum heater has been designed to overcome the problem to handling and heating -5 g&!c drums containing oil, wax. resin, fats, food products or chemicals. The specially constructed uñar ste. frame of the unit enables f 5 gallon drums to be quickly and simply lifted into a horizontol disperin position without the aid of hoists or ramps. The unit is mobile, being fitted with four Castor wheels wit Optional brake feature.This enables 45 gallon drums to be readily transported in stores and productio areas.The 6kW heating unit consists of inconel sheathed heating elements which are located within polished aluminum reflector. The elements are controlled by a 3-heat rotary switch and the unit is equippe vith a heavy duty. metal clad, shrouded plug and socket, designed so that the mains supply cable can readily detached from the unit while drums are being loaded, transported or unloaded. Other safety feature incorporeted in the design of the unit inclume a wire mesh elements guard, a mains-on neon warning hg! and drain holes in the polished aluminium reflector to cope with accidental spillage.The radiant heating unit can be supplied separately or complete with the wheeled, tubular stand. Standard units are available for operation on 230/415 volts, 50 Hz AC/DC, Electricity SupplyNote :This unit should not be used for heating drums containing highly inflammable liquids.OUT FLOW HEATER used to reduce the viscosity of the oil, from main tank to day tan Installed on the outlet of main tank which helps in continuos flow oilConstruction: material M.S. flanges, pipes, etc.Capacity: 9 to 24 kw, 230 volts AC 50 HzLength: 27” to 36” long with automatic thermostats to control ti temperature of range from 60° C. to 1100 CA complete unit with panel board with indicators of each heaters Note : Removable Element without draining TankTANK HEATERSused to drain out the oil from the transporter tanker to the ma tanker in factory available in 6 kw. 230 volts AC 50 Hz wi wooden handle  

Strip Heaters are made of Hi Grade Nichrome Wire insulated in Fluted refactory which possess Hi Thermal Conductivity sheathed in Rust Resistant steel along with Robust construction. Uses: Ovens, Drums, Dies and Cylinders for drying

Strip Heaters consists of Nichrome Ribbon insulated in MICA which possess hi-thermal conductivity sheathed in rust resistant steel. Uses: Hydraulic Presses, Rubber Dies and Platens.

Immersion Heaters are made out of CR/NI Steel pipe with 2" BSPSS Flange for fixing by horizontol sides of tanks, Elements is rewireable. Uses:To heat water, Oil, Alkaline Solutions, Anodizing Nickle and chrome Tanks.

"Sunil Heat" make space heater are manufactured using Rust resistant mild steel perforated Body & Inner Heater Element from Nichrome Element. These Space Heater are installed in HT & LT Switchgear Panel Boards for prevention of condensation, corrosion of Electrical components & leakage current In HT & LT panels. The Inner elements is basically a cartridge heating element in varoius different watts, outer perforated sheet is either zink plated or black painted. The heater has to be mounted horizontally & a ceramic porcelain connector is provided for Electrical connection. Individual tests are being carried on all the heater. High Voltage test at 2HV/1min. Insulation resistance > 10 megaohms. Power rating 230v +- 10%.

Silica immersion heaters are made out of imported fused silica Tubling which itself is a non conductor of electricity. Heat and chemical resistive special rubber moulded cap ensures high efficiency of the heaters.

Infrared modules are the ideal solution for the application of infrared heat technology. They save the user design costs and time and are substantially less expensive than the complete infrared systems. They are complete and ready for the operation. This provides advantages for both the, user while installing in to the existing systems and for the planning/ project engineers. Infrared modules can be individually regulated, controlled and ventilated. Because of its modular construction it is possible to make the heating panels of practically any size with heaters length up to 40     Applications Curing of paint Powder coating Lacquers Drying Printing ink Drying glaze on Ceramic Tiles Drying Gumming Sheets Drying Adhesives Tapes Latex paper Textile Car body works

Made out of 8.2 to 8.5mm dia chrome Nickel Steel Tube for mounting on side of vessels. Easy to remove and clean. Fitted with junction box for terminating the power line suitable for alkaline solutions to 90C. PET preform heting in stretch blow moulding machines. Paint backing. Rubber coating drying. Soldering fusing in PCB industries. Sterilizing! mirror coating drying in glass industries. Printing ink drying in offset machines. Impregnation plants. Paper coating drying. All type of laminations. Preheating prior to embossing. Screen printing curing on T-shirt & textiles Machine . Metal : Drying of machinery parts and coatings Plastic : Heating of thermosetting or thermoplastic resin Preheating of shrink film or molds. Welding of resins Paper . Print : Drying of moisture Drying of ink for offset and gravure print Electronic.Electricity : Drying of soldering or resin coating, epitaxial growth instrument. Sputtering, cuing of marking ink Fiber : Drying of moisture or starching Coating : Drying of enamel and moisture Vacuum Heating : Vacuum evaporation and heating Casting : Preheating of molds

SUNIL HEAT has designed sealed mica nozzle band heater to prevent the failure of nozzle heaters against the leakage & contamination of plastic material at nozzle position. These heaters meet the required temperature prior to molding at nozzle position. These heaters are hermetically sealed during the manufacturing process. The connection between the heating element & the leads is protected by a special terminal cap made of brass 1mm thick. The terminal cap is brazed which allows a high mechanical strength in the most delicate area of the heater i.e. the termination. The heating of nozzle in injection machines is still a big problem owing to subsequent stops of the production process and cost incident. We have seen a large series of cases causing an early failure most of them are due to plastic leakage impregnating the heater and causing heater failure. These problems are solved by using our sealed mica nozzle band heaters. There can be custom built entry points for termination considering customers requirement, alternative tubular nozzle heaters are available.

SUNIL HEAT’S Air cooled ceramic band heaters are designed for super efficient & economical cooling on extrusion and blow molding machines. These heaters are band ceramic heaters manufactured by perforated metal steel. These heaters are 60% open for maximum surface exposure for better cooling. These heaters are covered with blower jacket for mounting with blower. The advantages of these heaters are lower cost, easy replacement and uniform temperature control. WorkingPrinciple:- 1. Maximum watt density = 60 watts/Sq.inch.2. By use of higher temperature, faster off sequence is possible3. Use of special ceramic material (Steatite) high thermal conductivity is obtained.4. The heaters are fabricated with heavy gauge of stainless steel perforated sheath. The heating coils (80/20 nichrome wire) inserted in the holes of steatite ceramic insulators, the protective junction box with Teflon insulated lead wires, the spot welded clamping provides a uniform claiming force. This rugged construction results in longer heater life.5. For the blower air cooling process. Application, the perforated ceramic heater can be manufactured as per your specification.

Cast Iron flange with thermostat pocket and cap suitable for fuel oil heating. Circulating systems which supply hot oil to plastic processes, oil jacketted kettles and similar equipments.

Oil immersion heaters, Cast Iron flange with thermostat pocket and cap suitable for fuel oil heating. Circulating systems which supply hot oil to plastic processes, oil jacketted kettles and similar equipments.

SUNIL HEAT’S Nozzle band heater3are basically a mica insulated band heater. These are mechanically sturdy. These heaters are made out of brass & Stainless steel sheath .These nozzle band heaters are usually employed when there is a limited space around the nozzle. An excellent coupling between the heating element & the nozzle provides the maximum heating efficiency. These heaters are fitted to the nozzles of injection molding machines. TechnicalFeatures:- 1. Wattage up to 7w/cm2.2. Maximum working temperature 360 Celsius.3. Our specialty is minimum diameter 10 mm.4. Minimum width should be 25mm.5. Standard voltage 230V/110V.6. Standard lead length 1 Meter long.7. Also available with built in ungrounded J/K type thermocouple.

"Sunil Heat" brand band heaters are made of nickel chrome resistance ribbon precisely wound on specially selected Mica or Micanite Sheet it is then insulated in metal sheating and rolled to the required diameter. Mica insulated band heaters are specially used to heat the cylinders on all types of plastic machinery. Band heaters can be made in two halves & customised thermocoulpe holes.     Uses: Plastic injection & Blow moulding machines extrusion barrels, cylenders, pipes drums etc. Band heater is a conveniently shaped element for both round & square surface easly installed with standard hardware.

Quartz Heaters consist of a helically wound resistance coil housed in a pure vitreous silica fused quartz tube. The Quartz tubing is terminated with specially designed ceramic insulating caps which are securely fastened to the quartz tube with high temperature cement providing excellent support to the power connecting termination. Quartz Heaters are designed to be used in a horizontal position only. Quartz Heaters are available in various diameters like 8,10, 12, 15,19 mm & lengths from 300 to 1500 mm.

Sunil Heat's Cartridge Heaters Provide: Excellent Heat Transfer Longer Life with cost economy High Production and shorter delivery time — Proven Technology based on extensive experience of many years With built-in thermocouple for special applications Sunil Heat's Cartridge Heaters Provide: Excellent Heat Transfer Longer Life with cost economy High Production and shorter delivery time — Proven Technology based on extensive experience of many years With built-in thermocouple for special applications

Made out of 8.2 to 8.5mm dia chrome Nickel steel tube fitted with 33mm dia. MS. Finns Mounted on the top with adjustable bracket. Designed for rapid and uniform heat transfer for forced air heating system in ducts.    

The Heaters are made out of 8.2 to 8.5mm dia chrome nickel steel tube with adjustable brackets. Maximum surface temprature 650C. These air heaters are suitable for effecient banking and curing of plants, enamels, lacquers adhesives ets. Specially suited for ovens & Dryers.

Made out of copper tube. nickel plated with automatic ejection device, suitable for heating water, for instrument sterillizer electric kettles and distilled water plants.