Wire Making Machines Dealers in Subhash Road, Mumbai

Requests for cleaning processes in the wire industry are continuously increasing and at the same time with increased quality requirements. Cleaning is the removal of contaminants present on the surface of the wire but not.chemically.linked.to.it. Cleaning is used for stainless steel, low and high carbon steel, aluminum alloy, copper wire to remove calcium and sodium parts lubricant residues after the dry drawing process, or lubricant oil from a wet drawing machine or forming process etc. Two types of technologies are usually proposed for this purpose: ultrasonic cleaning and electrolytic cleaning. Both of them have advantages and have to be chosen carefully depending on the type of wire and the type of products to be removed from the wire. Let’s compare briefly the two technologies. Ultrasonic cleaning is the use of high frequency sound waves. This results in cavitation, in which micro-size bubbles form, grow and implode due to alternating positive and negative pressure waves. Just prior to the bubble implosion, there is a tremendous amount of energy stored inside the bubble itself. The implosion event if it occurs near a hard surface changes the bubble into a jet which travels at a speed of approximately 400km/h towards the hard surface. Because of the inherent small size of the jet, ultrasonic cleaning has the ability to reach into small crevices.and.removed.entrapped.soils.very.effectively. The basic components of an ultrasonic cleaning system include some ultrasonic transducers, an electrical generator.and.a.tank.containing.the.cleaning.solution. The ultrasonic generator converts a standard electrical frequency of 50 or 60 Hz into the high frequencies required. The higher the frequency, the smaller the bubbles created during the cavitation will be. The transducers are constituted of PZT elements (Pb-Zr-Ti) which converts the electrical energy into mechanical vibrations by piezoelectric action. The transducers are installed inside a watertight box made in stainless steel immersed in the cleaning bath and located some centimeters below the wire field. A watertight cable connects the transducer holding box to the generator.The cleaning solutions used in the ultrasonic cleaning lines have to be chosen with care taking consideration of the type of wire and the application. Generally speaking for the majority of the applications in the wire industry, alkaline solutions are preferred to remove oily matter and phosphoric acid  based solutions are preferred to remove stearate soaps. The working temperature has a profound effect on ultrasonic cleaning effectiveness. In general higher temperatures will result in higher cavitation intensity and better cleaning. However, if the solution temperature too closely approaches the boiling point of the solution, the liquid will boil in the negative pressure areas of the sound waves, reducing or eliminating the cavitation effect. We usually work around 60°C (140°F) which offers an excellent compromise. In the electrolytic process, the wire passes through an electrolyte in a processing zone divided into different chambers. Electrodes are located in each chamber and adjacent electrodes are connected to opposite poles of a direct current supply source. Electrical current is constantly passing between the electrodes in the adjacent chambers through the electrolyte and the wire while it is traveling through the chambers in the processing zone. In this way, the wire is alternately polarized negatively and positively as it travel through the processing zones. The migration of ions of the electrolyte as a result of the polarization will allow some chemical reactions to take place quickly at the surface of the wire like hydrogen or oxygen bubbles formation. Those bubbles created at the surface of the wire will remove by a mechanical effect the dirt present on the wire. 

• Motor: Single Phase
• Automatic Grade: Semi Automatic
• Power: 1-3kw
• Application: Wire Stitching
• Voltage: 230 V
• Type: Wire Stitching Machine
• Country of Origin: India
• Stitching Thickness: 0.1 mm to 3/4″
• Suitability: Centre and Side Stitching
• Minimum no. of pages: 2
• Maximum Thickness: 0.1 to 3/4″
• Stitch Speed: 110 Stitches/minute
• Wire: 20 S.W.G to 26 S.W.G
• Net Weight: 150 Kgs
• Gross Weight: 250 Kgs
• Machine Size: L 32″ W 28″ H 54″
• Packing Size: L 50″ W 30″ H 30″

• Automatic Grade: Automatic
• Body Material: Stainless Steel
• Automatic Grade: Automatic, Manual, Semi-Automatic
• Usage/Application: Wire & Strip Enamelling Machine
• Brand Name: PRAPAN
• Design: Customized, Standard
• Wire Type: Copper & Aluminium
• Wire Diameter Range: 0.10 mm to 5.00 mm
• Features: Sturdy construction, Resistance against abrasion and corrosion, Durable standards, Functional efficiency, High performance

• diameter ranging: .6mm to 0.05 mm dia.

Mesh made from knitting of wires into interlocking loops. Such interlocking or knitting results in strong, flexible, resilient, vibration reduction, sound attenuation, heat and corrosion resistance properties.Flat wires are also used where a larger surface area is required. Made from wire of Galvanised Steel, Stainless Steel, Copper, Tinned Copper, Brass, Nickel, & many other metals.Wire diameter ranging from dia 0.6mm to 0.05 mm dia.

spring coiling machine

We manufacture Hand Operated tube crimping machine or closing machine. Which is suitable for closing of 3 grams to 25o grams tube. Batch coding is also available in option. 

• Material: Mild Steel
• Automatic Grade: Manual
• Voltage: 220V
• Color: Black
• Country of Origin: India

The Ajax Electric Pencil has been perfected by years of constant research and is one of the finest instruments of its kind. The Ajax Electric Pencil is ideal for use in various industries, which require rapid accurate and indelible marking on components. It will virtually mark all metals that are conductive, irrespective of them being hard of soft. Since the etching is by simple writing, components need not be stamped for such markings as inspection codes, sizes or part numbers. The distinct advantage of the Ajax Electric Pencil is that one can etch whenever one needs, a character, sign or symbol without the use of special tooling, punches or die stamps. The Ajax Electric Pencil writes with a degree of smoothness that allows the metal to be evenly etched over the entire writing area. Operated from a separate transformer unit with variable settings, etchings of depth from light to heavy are possible. Ajax Transformers are manufactured according to Factory Regulations and are engineered to be as light as possible. The power input voltage is 200/240 volts; AC 50Hz. Current consumption is negligible. The transformer absorbs 4 to 6 watts continuously and about 20 to 40 watts when the pencil is in operation There is no possibility of electric shock and the actual arc is mild so as not affect the eyes. Ajax Needles are made of special heat - resistant alloy and retain their sharpness for a long period. When the point becomes blunt, it may be readily sharpened with a fine abrasive wheel. For best results, use only Ajax Needles with the electric pencil.   BATTERY OPERATION The Ajax Electric Pencil may be operated from an accumulator or a battery, not exceeding 8 volts. For battery operation, the electric pencil is supplied without a transformer or battery.   SYSTEM FEATURES The Ajax Pencil is crafted from quality material, and is specially protected to ensure high-grade performance. The Ajax Pencil is designed to be used as a penholder and is well balanced for comfortable operation. The Ajax Pencil is shockproof and can be easily used even by an unskilled operator. The Ajax Pencil writes evenly and smoothly, giving a clear, black impression regardless of the hardness or softness of the metal. A variable current output provides for six different degrees of writing enable efficient etching on any metal. Every Ajax Pencil is carefully adjusted to close tolerances, and factory sealed – your GUARANTEE for reliability.   CAUTION DO NOT connect the transformer to a Direct Current circuit. When using a battery, do not use more than 8 volts. When changing the needle, hold spring gently against magnet rod. The Ajax Pencil is a precision instrument and must be treated with care. DO NOT bend magnet rod, spring or break seal.   STANDARD ACCESSORIES Transformer 200/240 volts AC 50 Hz. Ajax Electric Pencil with connecting lead. Contact Plate with lead. Ajax heat-resistant alloy needles (3UNITS). AJAX ELECTRIC PENCIL (For battery operation) Ajax Electric Pencil with connecting lead. Contact Plate with connecting lead. Ajax heat-resistant alloy needles (3UNITS). No battery supplied. PRODUCT DIMENSIONS Net Weight of Pencil - 150gms. Gross Weight of Pencil - 220gms. Net Weight of Complete Unit - 2.50kg. Gross Weight o Complete Unit - 3.50kG

Packs a wide range of products in easily dispensable strips with economy and speed. With capacity up to 2400Strips per minute, its automatic trouble free operation meets the market standards. Capable of handle wide range for pharmaceuticals products namely, Coated and Uncoated tables, Hard gelatin capsules, Capsule shape Coated and Uncoated tablets, standard confectionary  products  etc. Salient Features GMP construction Models ranging from 2 Tracks to 10 Track, 40 mm to 300 mm sealing width.Take off conveyors of different sizes to convey strips to inspection and packing tablets Customized to different products sizes & shapes. Machine suitable for different heat sealable packing laminates Temperature control by thermostat or digital temp. indicator and control panel manpower for operation Electrical motor suitable for 415V/380V/3PH/50CS/AC Supply

• Power: 3 HP
• Capacity: 1.5 Ton - 2 Ton
• Automation Grade: Semi-Automatic
• Screw RPM: 30 - 80 mm
• Phase: Three Phase

Packs a wide range of products in easily dispensable strips with economy and speed. With capacity up to 2400 strips per minute, its automatic trouble free operation meets exacting marketing market standards. Capable of handle wide range for pharmaceuticals products namely, coated and uncoated Tablets, Hard gelatin capsules, Capsule shape coated and uncoated tablets, standard confectionary products etc. Special Features: GMP construction. Models ranging from 2 tracks to 10 tracks, 40 mm to 300 mm sealing width. Take off conveyors of different sizes to convey strips to inspection and packing tablets.  Customised to different product sizes and shapes. Machine suitable for different heat sealable packing laminates. Temperature control by thermostat or digital temp. indicator and control panel manpower for operation. Electrical motor suitable for 415 V/ 380 V/ 3 PH/ 50 CS/ AC Supply.

Our fully Automatic Bar Bending Machine are operated through manual button as well as automatic button and deliver stable performance with optimum safety. Further, our machines enable the users to control the path and return it back automatically.

The machine is used to form a multi conductor cable core by twisting 2, 3 or 4 insulated round or sector shaped conductor with filters. The machine is heavy duty , robust to accept insulated conductors upto 400 sq. mm, 1.1 kV to 33 kV range laid –up diameter up to maximum of 100 mm. The machine consists of 1+3 core laying up Cage, Triple die block, 2 nos PVCPolyester Taping Heads, Caterpillar, Take Up stand with fully automatic traversing system, suitable main drive and control panel, are provided.

• Automatic Grade: Semi-Automatic
• Voltage: 220v
• Capacity: 1.2mm/18Gauge
• Weight: 110kgs
• Frequency: 50Hz
• Brand: FORMMASTER

Power : 25 WATTS TO 60 WATTS Speeds : 1500 RPM TO 3000 RPM WORM GEARED : 35 RPM TO 160 RPM INLINE GEARED :10 RPM TO 300RPMPower : 25 WATTS TO 60 WATTS Speeds : 1500 RPM TO 3000 RPM WORM GEARED : 35 RPM TO 160 RPM INLINE GEARED :10 RPM TO 300RPM

Packs a wide range of products in easily dispensable strips with economy and speed. With capacity up to 2400Strips per minute, its automatic trouble free operation meets the market standards. Capable of handle wide range for pharmaceuticals products namely, Coated and Uncoated tables, Hard gelatin capsules, Capsule shape Coated and Uncoated tablets, standard confectionary products etc.

• Range Of Production : 12x12,12x14,14x14 SWG
• Longidinal For Barbs : 12/14SWG
• Pitch of the Barb : Variable from 2" x 6"
• Floor space  : 8"x5"
• Power Required : 5x1440 H.T.
• Machine R.P.M : 200
• Production Capacity : 500 to 600 Kg. Approx. (per shift)

• No. Of Cylinders: 2
• Air Required: 2 - 3 CFM @ 6 - 7 Kg Bar
• Production Capacity: Upto 50 BPM (Depending On Operator's Efficiency)
• Approx. Dim. (mm): 700 L X 400 W X 900 H
• Approx. Weight (Kgs): 150
• Manpower Required: 1
• Contact Parts MOC: SS 304/ EN
• Head Type: MT-5
• Collet Type: MT-5

• Approx. dimension (without stand): 300 x 400 x 600 (mm)
• Air require: 80 PCS / 6 kg bar
• Power require: Not required
• Number of Crimping Head: 1 No
• Number of Pneumatic Cylinders: 2 No.
• Operator Require: 1 person
• Production: Up to 30 BPM(As Per Operators Efficiency)

100% pneumatically operated machine. (completely flameproof) Special design, heavy duty pneumatic cylinder. Very easy operation. Automatic pressure adjust of pneumatic operation as per require. Replacing crimping collet is a very easy job. Height adjustable by hand wheel. S.S. covering of main machine body. FRL provided with the machine. Machine can be mounted on top of conveyor by S.S. platform or with the powder coated stand. Two modes available: a) Foot operating. b) 'Continue' Operating.