investment casting Robotic Shell System
9,000,000 - 30,000,000 Per Piece
1 piece (MOQ)
The Robotic Shelling System - The automated and robotised shell production solution for an Investment-Casting foundry. Shelling is done by dipping the wax assemblies in a series of ceramic slurries and coating them in refractory sands. It is critical that this process is fully automated using a robotic shelling system; any inconsistencies in the shell thickness and porosity, that arises from uneven sanding or draining of the ceramic slurries, or improper drying process can cause trouble later in the process. Resulting in defects in the castings and hence rejections. Doing all these processes manually simply does not give the precision or repeatability to perform this task in a satisfactory manner. RoSS is a comprehensive shell room solution, which aims to completely replace human effort to more a efficient and reliable robotic system. To produce complete shell from first coat to seal coat – ready for de-waxing. • Shell building is performed as per dip sequence selected. • Maintaining drying time between coats as per instructions. • Intelligent prioritising of conveyor sequence to ensure minimum robot idle time. • System controlled slurry and sand levels. • System includes: 7 machines, 6 conveyors, 6 fans, robot and track. • As low as 2 persons are required to operate the entire Shell Room. • When compared to manual dipping, output per shell may be increased by upto 30% by increasing shell size, • Upto 15% saving in shell materials due to reduction in wastage and optimised shelling.
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robotic system, Robotic gripper, Robotic Palletizers
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