Tray Drying Technique
Tray Drying Ovens are used for drying of pharmaceutical powders, granules, Pigments, Food, Bakery, Electrodes, Chemical, and Plastic, etc in an effective and economical way by hot air re-circulation. Tray dryer is an enclosed insulated chamber in which trays are placed on top of each other. Heat transfer is done by circulation of hot air by electric heaters or any other heating media. Blower fans are installed inside to ensure proper circulation and transfer of heat. Salient Features : Available in 24, 48, 96 & 192 Trays. Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316/304 & non contact parts AISI 304/ M.S. with painted. Highly effective uniform air re-circulating system by low speed fan. Inlet air filter and damper at inlet and exhaust air damper for air flow controls. Controls panel with Digital temperature controller and process timer controller. Mobile trolleys are provided which are used to load and unload the trays into the dryer. Optional Features : Heating system Electrical / Steam / Gas Heating. Separate Inlet AHU with HEPA Filtration. Perforated tray Standard Painted Model. Safety Features : Automatic Temperature & controls, Process cycle controls. Overload relay Protection and Emergency stop button
...moreSigma Mixer
The sigma kneader is a double arm mixer with extruder, the two "Z" blade rotate towards each others at same or different speed inside a W- shaped product container and extruder screw is located between the two blade with separate gear motor drive. The extruder screw is rotates in forward direction for extruding process and rotate in reverse direction during mixing process. Speed of the extruder to be adjustable by VFD. The twin screw basin kneading machine with two horizontally arranged kneading blades, which are deeply geared into one another and strip themselves reciprocally. Each blade moves the material in opposite direction thereby providing excellent cross mixing of all raw materials. The blades pass the trough walls and each other at close clearances resulting in good mixing. The close clearance produces a shearing and tearing action that is beneficial to the size reduction of solids. The extrusion screw is located in the saddle section and runs in a cylindrical trough tangential to and below the 2 mixing blades. When the product has finished the mixing cycle, discharge/extrusion is performed simply by running the extrusion screw in a forward direction. The double arm sigma blades normally continue to run throughout the extrusion process providing a thoroughly mixed product at all stages of the production cycle. By changing the extrusion die heads, the product can be discharged in round, square, "spaghetti", or any form desired. Speed variation of the extrusion screw allows adjustment of the product flow, depending on the viscosity. Salient Features : Designed as per cGMP - Current Good Manufacturing Practices & Non GMP Standard Model. Contact parts in AISI 316, AISI 304 or MS as desired by customer. Capability to pass from mix phase to extrusion phase without interruption. Lateral discharge of product through the extrusion screw without operator interaction. Shape of extruded material is adaptable to customer's requirements. Mixing, Blending and kneading of high Viscosity Materials, with a combined action of Bulk Movement, Kneading, stretching folding, dividing and Recombining. High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge. Automated mixing and granulating process in single bowl. Available in Capacity from up to 1000 Kg Industrial Productions. There are different types of blades: Sigma-"Z" blade, Spiral blade, and Naben blade. Selection of appropriate blade shape and speeds result in excellent mixing. Optional Features : PLC Controls with HMI touch screen Binder spraying system Product Bowl with Jacketing for heating and cooling. Flame Proof Electrical. Vacuum or pressure designs Automatic control of blade speed based on product viscosity. Safety Features : Enclosed mixing and discharge provides protection from product contamination and greater operator safety. Total drive transmission system enclosed Limit switch installed in the top lid ensure lid is closed Overload relay Protection and Emergency stop button
...moreTurbo Sifter
The Turbo Sifter is used to combine process for sieving and milling. The turbo sifter mainly used in pharmaceutical formulation for raw material sifting and milling process. The turbo sifter is having two chambers for sifting and milling with separate drives. The separation of coarse and fine product size happens in the sifting chamber. The sifting chambers having rotary sieve with drive so fed material powder after entering the turbo sifter is pushed towards the sieve area by screw in the sieve chamber gets sifting so, fine powder falls in to directly discharge pot. While coarse particles are proceed to the adjacent milling process. There are sieve and blades with rotary drive in milling chamber, which while rotating push and mill the material against the sieve so coarse particles are broken in to fine and falls to the discharge pot, thus attaining the uniform product size. Salient Features : Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. Sieving and milling process are in one operation. Easy movable Easy to dismantle contact parts for clean. Enclosed drive for safety. A C frequency variable speed for sifter and milling drive.
...moreRapid Mixer Granulator
High Shear Mixer Granulator is a multi purpose processor equally suitable for high speed dispersion of dry powder, aqueous or solvent granulations and effervescent products and melts pelletization. High Shear Mixer granulator series is characterized by the compact construction, modern design and the entire user and user friendly attributes which form the ergonomics design aspects are essential for a wide range of application. The mixing bowl designed with shallow and wide diameter for guarantee a consistent product vortex mixing by main impeller and granulated by chopper blade. A typical 3 minute dry mix operation then granulation by adding binder manually or spraying unit with pressurized. A free flowing granulate is produced after 3-5 minute and the granules are then rapidly discharge. Salient Features : Designed strictly compliance with the stipulation of cGMP. Product contact parts AISI 316/ 316 L Quality & Food grade silicon. High speed mixing, homogenizing, humidifying, granulating and pelletizing process. Easy to install, operate, clean, convenient & user friendly. Mobile self-contained unit and Plug 'n' Play concept for easy installation Variable Speed for main impeller and chopper by VFD. Air purging system for seals of main and copper impeller. Product contact parts are mirror finished and non contact parts are matt finished. Option Available with Interchangeable Bowl for 1 kg, 3 kg and 5 kg. Optional: Interchangeable bowls, Jacketing for heating & cooling, Spraying unit, Explosion proof motor and push button, automatic advanced PLC controls with HMI Touch screen. Safety Features : Total drive transmission system enclosed Limit switch installed in the top lid ensure lid is closed Air pressure switch installed to ensure pressure is in limit.
...morePowder Dry Granulation Process
The Roll Compactor machine is used for increased bulk density, making granules, dust free processing and reducing particle size of pharmaceutical ingredients in pharmaceutical industry, in food as well as chemical industry for densification and granulation of powder. The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. As the volume decreases through the region of maximum pressure, the material is formed into a solid compact sheet or flakes of ingredients. These flakes or compact sheet of ingredients are reduced in size to obtain the desired grain size. The machine takes extra care to prevent the generation of fine during this process. New Design Features : Design is cGMP - Current Good Manufacturing Practices compliance All Product contact parts AISI 316 & non-contact parts AISI 304. To achieve maximum bulk density and output by various type of rolls Available different type of rolls - 1. Plain 2.Corrugated 3.Knurled. Machine fitted with Corrugated rolls. Option available for Hydraulically operated Uniform force distribution system can be provided for produce granules equal quality Option available for the compacting roll can be designed to provide with water cooling system. A C Frequency Variable Speed Drive for Auger Top and bottom scrapper of the roll to scrape off powder sticking on the roll. Enclosed drive with heavy duty gear box and motor for roll and auger/ feeder. The hopper and auger/ feeder assembly is lifted by hydraulically for easy cleaning & dismantling. Optional Features : Option for Uniform force system by hydraulically for Roller Optional Water Cooling system for rolls & hopper. Inline Granulation with Granulator & sifting PLC Controls with HMI touch screen. Automatic loading by Vacuum Transfer system. Flame Proof Electrical. AC frequency drive for Roller. Safety Features : Limit switch for chamber, Slip clutch at drive of auger. Overload relay & Emergency stop.
...morePlastic Injection Moulding Machines
Injection moulding is the standard procedure for production of plastic objects in large quantities. We are in the field of manufacturing plastic injection moulding machinery since 2001,our experience has made us understand the need and different aspects of injection moulding. we know the speciality of moulding and make the best quality machines for manufacture of plastic products from hdpe, pp, abs, nylon, polycarbonate, polyurethane, etc. In different weight, shape, size and thickness.
...morePlastic Injection Moulding Machine
Application & Process : Injection moulding is the standard procedure for production of plastic objects in large quantities. We are in the field of manufacturing plastic injection moulding machinery since 2001,our experience has made us understand the need and different aspects of injection moulding. We know the speciality of moulding and make the best quality machines for manufacture of Plastic Products from HDPE, PP, ABS, NYLON, POLYCARBONATE, POLYURETHANE, etc. in different weight, shape, size and thickness. Features : EJECTOR: Speed & Pressure adjustable through Screen. Pulsating Ejector System. CONTROLS: Mould Data Storage. Individual Keys for Manual Functions. Linear Position transducer for clamp, injection & ejector. Soft keys for faster access of select menus. Actual time display. OPTIONAL FEATURES: Double block Air Ejection. Double block Hydraulic Core Pull. Extra Heating Zones. Hardened and Chrome plated screw. Water Manifolds. Hopper Dryer. PID Oil Temperature Controller. Insulated Heater Band. Sensing by pressure transducer. Low oil level alarm. HYDRAULICS: Efficient designed servo motor. Pump & motor out from base for ease of maintenance Oil filtration. Hydraulic valve with LED connector. Low oil level alarm.
...morePH-JR
In the past two decades, functional coating of small particles such as granules, pellets and mini-tablets has become an integral part of pharmaceutical development and production. However, the coating process introduced challenges concerning IPC and weight gain. Researchers typically work with theoretically calculated weight gain as well as “trial and error” experiments, supported by PSD measurements. The traditional solution to this challenge derived from the tablet coating process, where tablets are usually counted in batches of 100 tablets, with repeated weighing during the process. The calculated average weight of one tablet shows when the target weight gain is reached. But when particles had to be counted, the same procedure was impossible to follow due to the need to count thousands of particles. The innovative solution to this problem came from DATA’s Pellet Counter, which allows users to count large amounts of particles. Salient Features : Accuracy: 99.5% - 99.9% (depending on size and shape) Size range: 0.2mm - 3mm Can count an unlimited number of objects Can count pellets, granules and mini tablets Machine weight: 5Kg Bowl feeder maximum weight: 50 gr Electricity: 110v or 220v Environmental conditions: Indoor use only CE certification
...moreOsclillating Granulator
Oscillating Granulator is used for gentle homogenization, size reduction, grading and sieving of dry, sensitive powders and granules in pharmaceutical, chemical and food industries. Oscillating Granulator has one rotor with five edges, which oscillate on horizontal axis at about 180 per minutes. There is one half round sieve mounted at the bottom of the rotor. Product is charged from the top through in feed hopper and material falls on the rotor lades. The particles are broken by a set of oscillating bars arranged in cylindrical form over a screen of suitable mesh. Due to the sharp edges on rotor, the downsizing of particle takes place and through sieve material gets pushed outward from the bottom opening. Salient Features : Design is cGMP - Current Good Manufacturing Practices compliance All Product contact parts AISI 316 & non contact parts AISI 304. Uniformly granulation & fewer fines of wet material and dry materials. Rotor move oscillating motion with 180 stroke per minute. Easy to operate; move, clean, convenient, An Inline granulation & user friendly. Zero dusting & maintenance free. Optional Features : Flame proof motor and Push Button Station. Inline granulation with Roll compactor & Tipper with FBD Bowl. Safety Features : Limit switch at charging hopper & over load relay protection.
...moreOscillating Granulator
1 Piece(s) (MOQ)
Output: 100 - 400 Kg/Hr. (For dry granules of size 1 To 3 mm, depends on type of product and sieve size.) Granulation: Mechanical process in which the product is crushed and pressed through a sieve with a specially shaped rotor to obtain a desired particle size. This process results in a narrow distribution spectrum as only the product having the right shape & size is passed through the sieve. Oscillating rotor: The oscillating motion of the rotor improves the granulating process. This sensitive handling of the product emulates the hand operation of an experienced pharmacist. One important feature of the Oscillating Granulator is the continuous variation of the speed and force applied to the material. The back and forth motion of the rotor results in an even distribution of the material and also reduces fine particle generation. Sruti offers perforated sheet sieves with perforation sizes ranging from 0.5 mm to 10 mm
Condition : New
Capacity : 100-800 Kg/Hr
After-Sales Service Provided : Yes
...moreMilling Machine
A colloid mill is a machine that is used to reduce the particle size of a solid in suspension in a liquid, or to reduce the droplet size of a liquid suspended in another liquid. This is done by applying high levels of hydraulic shear to the process liquid. It is frequently used to increase the stability of suspensions and emulsions. The colloid mill is used for various applications such as Superfine grinding, homogenizing, emulsifying, dispersing, mixing and extracting of liquids, ointments and highly viscous products in pharmaceutical, cosmetics, suspensions & emulsion industry. The product is fed to the hopper which leads the product into the gap between rotor and stator. The product is subjected to a high degree of shearing, cutting and rubbing between two metal toothed surfaces of rotor and stator and towards the discharge section. The processed product continuously leaves the mill through drain pipe if required, it can be re-circulated by three way cock and re-circulating pipe assembly. Salient Features : Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non-contact parts AISI 304. Easy to adjustment gap between rotor and stator. Three way cock assembly with re-circulating pipe. Easy to Moveable and dismantle all contact parts for cleaning. Silicon food grade seal. Separate discharge spout for highly viscous products. Optional Features : Horizontal / Vertical Drive. Water cooling system. Flame Proof Electrical. Safety Features : Overload pressure release mechanism.
...moreLab Vibro Shifter
The Laboratory Vibro Sifter, due to its high capacity and compact size, is suitable for processing small batch of pharmaceutical materials and in research of pharmacy colleges, research and development laboratories. The machine is embedded with complete S.S. Fabrication structure fitted with Vibro motor and 12" Sieve and movable on 3 Nos. castor wheel for easy movability. It is designed on the principle of 'Gyratory Motion". The material is fed on to the centre of the screen and then travels on a spiral path to the periphery whilst the fine particles fall through. The material being screened is therefore drawn apart automatically and no additional force is exerted to separate coarser particles. The sieving is done gently and with little abrasion. New Design Features : Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. Easy Movability Noiseless and Maintenance free. Low power consumption. High Operating simplicity for easy cleaning of contact parts. Easy accessibility for setting, maintenance and cleaning. Available vide range of sieve.
...moreLab V Shape Blender
"V' Shape is a multi purpose mixer suitable for effective and uniformed mixing, lubricating and blending process of dry powder and granules homogeneously for facilitating better flow ability of the material for Tabletting and capsules. The basic machine consists of product mixing drum and it's available in different size and shape. A product drum mounted with single ends by hub shafts on directly and it's rotate in shaft axis. The drive is completely closed with SS 304Q machine body. The drive unit consisting of motor, reduction gear box and control panel. Design Features : Designed strictly compliance with the stipulation of cGMP. Product contact parts AISI 316/ 316 L Quality & Food grade silicon. Easy to interchangeable Product container any shape with capacity of 1 kg to 10 kg. Rigid drive through gearbox and motor. AC Frequency Variable speed up to 30 RPM of product container. Safety reeling with limit switch. Product contact parts are mirror finished and non contact parts are matt finished. Electric Control panel with cycle timer and RPM indicator. Option for Interchangeable product bowl with different capacity 1 kg to 10 kg batch size. Option for different shape of product container like Octagonal, "V" shape, Double cone and Bin Type. Option for PLC Controls with MMI Touch screen interface.
...moreLab Octagonal Blender
Octagonal Blender is a multi purpose mixer suitable for effective and uniformed mixing, lubricating and blending process of dry powder and granules homogeneously for facilitating better flow ability of the material for Tabletting and capsules. The basic machine consists of product mixing drum and it's available in different size and shape. A product drum mounted with single ends by hub shafts on directly and it's rotate in shaft axis. The drive is completely closed with SS 304Q machine body. The drive unit consisting of motor, reduction gear box and control panel. Design Features : Designed strictly compliance with the stipulation of cGMP. Product contact parts AISI 316/ 316 L Quality & Food grade silicon. Easy to interchangeable Product container any shape with capacity of 1 kg to 10 kg. Rigid drive through gearbox and motor. AC Frequency Variable speed up to 30 RPM of product container. Safety reeling with limit switch. Product contact parts are mirror finished and non contact parts are matt finished. Electric Control panel with cycle timer and RPM indicator. Option for Interchangeable product bowl with different capacity 1 kg to 10 kg batch size. Option for different shape of product container like Octagonal, "V" shape, Double cone and Bin Type. Option for PLC Controls with MMI Touch screen interface.
...moreLab Multi Mill
Table top Laboratory Multi Mill is used for wet and dry granulation in pharmacy colleges, R&D institutions and pharmaceutical industry for research and development of pharmaceutical products. It is a self contained portable unit useful for granulating, pulverizing, mixing and size reduction. The Multi mill operates on the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to get the required size reduction. The material is fed in the hopper, shredded and milled through beaters consisting of knife and impact edges. The rotation speed and direction of beaters could be adjusted through control panel. The material then passes through the cylindrical screen in spiral motion which helps keeping the temperature low and avoids chocking of material during the process. The material is collected in the container placed under the hopper. In multi mill particle size reduction is done through impact in air, on material by blades moving at high speeds, inside a cylindrical hopper. New Design Features : Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. Easy to moveability. Direct drive with A C Frequency variable speed up to 2880 RPM. High operating simplicity for easy cleaning of contact parts Option for different sizes of perforated sieve. "CE" certificate.
Model : PMTM - 50
...moregranulating machine
Mechanical process in which the product is crushed and pressed through a sieve with a specially shaped rotor to obtain a desired particle size. This process results in a narrow distribution spectrum as only the product having the right shape & size is passed through the sieve. The oscillating motion of the rotor improves the granulating process. This sensitive handling of the product emulates the hand operation of an experienced pharmacist.
...moreFluid Bed Dryer
Fluid Bed Processing involves fast drying, cooling and agglomeration of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Chemicals and Biochemical, Food and Dairy Industries. The Fluid Bed Dryer have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size The machine is designed with correct volume of bowl, air velocity, direction and the temperature of the clean inlet air is maintained throughout the fluidization, retarding and expansion chambers, filtration area, pitch of the perforations of the plate at the bottom of product container, the leak-proof fluidization space by proper sealing, material of the filters and process controls with electrical & pneumatically. The uniform drying is achieved by exposing the full surface of every particles of the solid mass to the incoming high velocity hot air. Option for the process parameters are controlled by using latest PLC controls with HMI touch screen thus making equipment operationally safe and eliminating the possibility of human error. The process consistency with batch records is maintained for every batch every time. The equipment can be inbuilt CIP system gives a thoroughly cleaned equipment for every batch eliminating contamination of subsequent batches. Salient Features : Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. Single piece construction with Integrated retarding expansion chamber cum filter bag housing Batch type dryer with available capacity 30 kg to 500 kg. Batch size Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. Inlet Air handler with Air Filter- Micro, HEPA and Heat Exchanger Steam or Electric. Exhaust air blower with dynamic balance fan. Built in Explosion vents and isolation valve protect equipment. Automatic Temperature controls for Inlet Air and Process cycle time controls. Washable filter media, FDA approved. Auto pneumatic filter bag shacking system. Sampling pot on product container. Electric and Pneumatic controls panel. Optional Features : Additional Product container. Advance PLC controls with touch screen Double scan AHU with Dehumidifier. Steam or Electric Heater Exhaust AHU with Filter Silencer at exhaust blower. CIP - WIP system. Explosion proof motor and push button. Solid flow detection System. Differential Pressure gauge for filter. Safety Features : Product Bowl interlocking mechanism. Automatic Temperature & controls, Process cycle controls. Explosion flap ensure at retarding chamber. Safe earthling system for static current. Air pressure switch installed to ensure pressure is in limit. Overload relay Protection and Emergency stop button.
...morecoaters
The spraying system used for atomized film coating of tablet on conventional coating in pharmaceuticals food, Agro chemical and confectionery industries. The spraying system is consists of Atomized spray nozzle, High Precise Peristaltic pump, Stand for Gun, Solution holding tank and automatic controls system. The complete system is work on based on auto coater machine technology for film coating. Salient Features : Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. Automatic spraying system for tablet film coating on conventional coating. Easy to moveable and dismantle for one machine to another machine and for cleaning. Easy to controls to atomized spray and flow of liquid. Automatic Coating System is Consists of Solution holding tank. Peristaltic Pump Atomized Spraying Gun Adjustable Stand for Spraying Gun Automatic Electro Pneumatic Controls Panel. The system is available with one or more than spraying nozzle as per coating pan size. Solution holding tanks can be different capacity and with and without
...moreBlender
Blenders are used for mixing, lubricating and blending in Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries The octagonal shape blenders have six corner of product container for more tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the blender drum. The octagonal blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity. Salient Features : Design is cGMP - Current Good Manufacturing Practices compliance All Product contact parts AISI 316 & non contact parts AISI 304. Octagonal shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch. Available Capacity model in octagonal blender 25 kg to 5000 kg batch size. Enclosed rigid drive with reduction gear box and motor. "A" type rigid structure of the machine with two sides resting of product container Product container having discharge with butterfly valve and man hole. Charging hole with hinged lid with seal for charging and cleaning. Safety reeling provided for rotating area of product container. Fixed baffles provided for lumps braking. Electric controls panel with cycle time. Optional Features: Charging Option: Loading & Unloading by Product container with Jacking trolley. Vacuum conveying system. Bin loading by hydraulic hoist. Rotary intensifier with AC variable drive. Variable speed for product container by VFD. PLC Controls with HMI touch screen, Flame proof motor and Push Button station. Inline milling and loading with vacuum transfer systems.
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