Orion Ultrasonics TTC Industrial Area, Navi Mumbai, Maharashtra

Cleaning process generally required for all type of wires, Stainless Still, Aluminium alloy, Copper wires, Tungsten wires, as well as low & high carbon steel wires. Contaminant to be removed calcium & sodium stearate lubricants after drawing process, Or lubricant oil from a wet drawing process/system. Generally alkaline chemical are used for degreasing purpose & mild Phosphoric acid based chemical are used to remove stearate soaps etc. Chemical to be considered depend on contaminants as well as type of wire, application, speed etc. Generally High power Ultrasonics OR electro chemical cleaning process /method being used for high quality wire cleaning. Ultrasonic cleaning is a versatile device use for cleaning for high quality/precision cleaning.  The characteristics features of ultrasonic cleaning system is that mechanical energy of high intensity, high frequency sound waves are radiated in the cleaning liquid.  This result in build up & collapses of large number of vacuum bubbles.  This phenomenon is called as cavitations. Through this Cavitational action, we get better cleaning of the wires. The terms de-greasing, cleaning, washing etc.  are generally used through out industry to describe the various methods of removing soluble films and particular soils from wide range of manufactured, machined and processed articles. The type of cleaning process required is normally determined by the degree of cleanliness required. In ultrasonic cleaning system include some ultrasonic Immersible transducers, an electrical generator and a tank containing the cleaning solution, pump, overflow arrangement etc. In electrochemical cleaning process/method, No. of different partitions/zones are provided  & connected to Anode & cathode. When wires travel through different partitions/zones, wires alternately polarized positive & negative. Because of alternative current, chemical reactions will take place on the surface of wires, as the formation of hydrogen or oxygen bubbles, these created bubbles at the surface of the wire will remove the contaminant on the wire. ORION Ultrasonics providing/suggesting, tanks are made out of polypropylene/ PPH with one storage tank and one overflow tank in order to avoid bending of the wire. Liquid/Chemical transfer pump is provided to transfer the chemical from the storage tank to the overflow tank. After the chemical cleaning process/operation, water rinsing is necessary, to remove the chemical residuals. we have developed a jet spray system for the best rinsing effect for each wire. In addition, system is provided with efficient air wiping to avoid carry over of chemical as well as drying of the wires.

in the all wire manufacturing industry, cleaning process is continuously increasing day by day for quality product. We are manufacturer & exporter of the wire cleaning machine. Generally, cleaning is required for the removal of contaminants on the surface of the wires while drawing process. In addition, system can be used for electro polishing the surface. cleaning process generally required for all type of wires, stainless still, aluminium alloy, copper wires, tungsten wires, as well as low & high carbon steel wires. Contaminant to be removed calcium & sodium stearate lubricants after drawing process, or lubricant oil from a wet drawing processsystem. generally alkaline chemical are used for degreasing purpose & mild phosphoric acid based chemical are used to remove stearate soaps etc. chemical to be considered depend on contaminants as well as type of wire, application, speed etc. Generally high power ultrasonics or electro chemical cleaning process method being used for high quality wire cleaning. ultrasonic cleaning is a versatile device use for cleaning for high qualityprecision cleaning. the characteristics features of ultrasonic cleaning system is that mechanical energy of high intensity, high frequency sound waves are radiated in the cleaning liquid. this result in build up & collapses of large number of vacuum bubbles. this phenomenon is called as cavitations. Through this cavitational action, we get better cleaning of the wires. the terms de-greasing, cleaning, washing etc. Are generally used through out industry to describe the various methods of removing soluble films and particular soils from wide range of manufactured, machined and processed articles. the type of cleaning process required is normally determined by the degree of cleanliness required. in ultrasonic cleaning system include some ultrasonic immersible transducers, an electrical generator and a tank containing the cleaning solution, pump, overflow arrangement etc. In electrochemical cleaning processmethod, no. Of different partitionszones are provided & connected to anode & cathode. When wires travel through different partitionszones, wires alternately polarized positive & negative. Because of alternative current, chemical reactions will take place on the surface of wires, as the formation of hydrogen or oxygen bubbles, these created bubbles at the surface of the wire will remove the contaminant on the wire. orion ultrasonics providingsuggesting, tanks are made out of polypropylene pph with one storage tank and one overflow tank in order to avoid bending of the wire. Liquidchemical transfer pump is provided to transfer the chemical from the storage tank to the overflow tank. after the chemical cleaning processoperation, water rinsing is necessary, to remove the chemical residuals. We have developed a jet spray system for the best rinsing effect for each wire. In addition, system is provided with efficient air wiping to avoid carry over of chemical as well as drying of the wires. we are manufacturing the wire cleaning systems as per customer’s requirement.

Automatic Grade : Manual

Ultrasonics is the science of sound waves above the limits of human audibility. The frequency of a sound wave determines its tone or pitch. Low frequencies produce low or bass tones. High frequencies produce high or treble tones. Ultrasound is a sound with a pitch so high that the human ear cannot hear it. Frequencies above 18 Kilohertz are usually considered to be ultrasonic. OERATING PRINCIPLE---- High frequency vibrations are produced by the velocity horn- generally made out of S.S.316, which is immersed in the liquid to be processed. These vibrations produced millions of microscopic vacuum bubbles. Which form and implode at a high rate. The normal frequency is twenty-two thousand cycles per second. This phenomenon is known as a CAVITATION. Cavitation gives rise to intense local pressure waves & micro streaming of the liquid around the point of collapses. This in turn leads to high shear gradients that are responsible for the chemical process such as homogenization. Ultrasonic Processor finds its application in ----------- 1) Pharmaceutical Industries 2) Chemical Industries. 2) Biotechnology units 4) Research Institutes/ colleges/Laboratories.       APPLICATION----- • Tissue processing (Plants & Animal Tissues) • De-gassing & De- aerating of liquids. • Formulations. • Emulsification of Immiscible liquids. • Homogenization. • Particle dispersion. • Cell disintegration. Ultrasonic processor consists of two parts--- 1) Ultrasonic Generator 2) Ultrasonic Horn. Ultrasonic generator will produce high frequency ultrasonic power & same power is connected to Ultrasonic horn. These transducers used PZT crystals in sandwich form to convert the electrical power in to vibrations leading to cavitation. This horn is used for the produce the Cavitation in the liquid.  

Ultrasonics is the science of sound waves above the limits of human audibility. The frequency of a sound wave determines its tone or pitch. Low frequencies produce low or bass tones. High frequencies produce high or treble tones. Ultrasound is a sound with a pitch so high that the human ear cannot hear it. Frequencies above 18 Kilohertz are usually considered to be ultrasonic.

Condition : New

Automation Grade : Automatic

Type : Ultrasonic Generator

Warranty : 1year

ultrasonic cleaning machine is a versatile device use for cleaning for high quality/precision cleaning. we are instrumental in offering highly efficient ultrasonic cleaning machine, specially designed by skilled engineers to produce sufficient electrical ultrasonic power. our ultrasonic cleaning machine is manufactured of quality stainless steel, with round corners, tapered or conical bottom, for easy draining. this ultrasonic cleaning machine is argon arc welded, for long-term stability and sturdy performance. the characteristics features of ultrasonic cleaning machine is that mechanical energy of high intensity, high frequency sound waves are radiated in the cleaning liquid, which result in build up & collapses of large number of vacuum bubbles, which is known as cavitations. why our ultrasonic cleaning machine? sturdy design energy efficient high performance proper tuned transducers transfer the electrical energy into mechanical energy high intensity high frequency sound waves easy drainage competitive rates available in offered in multiple frequencies from 22 + 3khz, & 37 + 3khz

Type : Ultrasonic Equipment

Application : Industrial Use

Voltage : 220V, 440V

Automatic Grade : Automatic, Manual, Semi Automatic

Power : 1-3kw, 9-12kw

Warrenty : 1 Year

Country of Origin : India

Brand Name : ORION

Feature : Sales & Service provided

For cleaning of spinnerett’s or pack assemblies/candle, a two-stage cleaning system is necessary. The first stage, known as precleaning, entails the removal of polymeric material or the reduction of this material to an ash. In many instances, this precleaning stage completely removes the polymeric materials. However, materials such as carbon residue or titanium dioxide are inert to the pyrolysis or volatilization process and must be removed by other methods. In the past, fine drills, broaches, or wires were used to remove this inert matter, but because of the damage caused to the spinnerett’s by using these methods, an alternative method had to be found. The use of ultrasonic systems is now the standard in the Fiber Industry. The ultrasonic cleaner is a device in which thorough and powerful mechanical agitation is provided to a liquid bath. The ultrasonic cleaner, as its name implies, incorporates sound to accomplish its purpose. Sound waves, which are pressure waves, move through the bath and induce cavitation. It is the cavitation which produces a scrubbing action at the surface of the object being cleaned and releases energy to loosen and lift dirt from hard to reach surfaces. ORION Ultrasonics is supplying the custom built equipments for spinnerett’s, sieves & candle cleaning as per customer’s requirement.

Ultrasonic Cleaning is faster, more through & safest method outperforming sound waves moves through a solution creating a effect called Cavitation, the rapid formation of implosive microscopic bubbloes. Heat enhances this process, the deep penetrative cleaning action of ultrasonic removes even the most stubborn dust & contaminations. Applications :- Ultrasonic can be used to remove contaminations like oil, scale, buffing compound, grinding abrasive, rust, oxide, resin, dust, inks, etc.       Ultrasonic Cleaning Systems consist of three basic elements. 1. Proper designed ultrasonic generator should produce     sufficient electrical ultrasonic power. 2. Proper tuned transducers should transfer the electrical     energy into mechanical energy. 3. Ultrasonic bath should contain the proper cleaning      chemical. All tanks are manufactured of a special stainless steel, with round coners, taperd or conical bottom, for easy draining. Our tanks are Argon arc welded, for long-term stability and strudy performance. ORION ultrasonic cleaners / systems are offered in multipal frequencies from 22 + 3Khz, & 32 + 3Khz

Manufacturer & exporters of ultrasonic cleaning systems, wire cleaning single & multiple wire cleaning as per customer's requirement.

Condition : New

Automatic Grade : Fully Automatic

Feature : Easy To Operate, Good Capacity, High Performance, Long Life, Low Maintainance

Voltage : 440V

Country of Origin : India

Warranty : 1 year

orion has designed and developed a variety of multi-staged cleaning system for the different industries which includes rayon industry, polyfilm industry, polyester industry, wire industry, watch industry, automobile industry, compressor industry, machine tools industry, electroplating industry, brass art ware industry, ball pen tip industry, semiconductor industry, picture tube manufactures, electronic component industry, printed circuit board industry, hospital and pharmaceutical industry, aeronautic industry, and educational and research institute. The cleaning systems supplied to the polyester polyfilm rayon industry are typically used for cleaning spinnerets, candle filters and sieves. Besides, the multi stage cleaning systems are typically used for cleaning parts like gears, crankshafts, bearings hubs, pistons and piston rings, cylinder bodies etc. These automated systems are plc controlled and are offered as either pneumatic or electro-pneumatic. features horizontal or vertical rotation arrangements for filter candlesmaximum rotational capacity for 20 candles in a single lot individual indexing for each candlehandling of candles of lengths upto 1500mm tank capacity upto 1800 lt with heating control special characteristics automated material handling - pneumatic electro-pneumatic electro mechanicalwater or solvent basedmulti-stage - up to 8 stagestank capacity - up to 1800 ltultrasonic or spray washedbasket dunking isolation rotationfiltration and heating arrangementoil skimming.

We are offering ms wire cleaning machine. today we are one of the leading manufacturer & exporter of wire cleaning systems, as per customer's requirement.

Sub: ULTRASONIC MOULD CLEANING, INDUSTRIAL AUTOMATED CLEANING SYSTEMS. We introduce ourselves as a team of Engineers engaged in Manufacturing Custom Built Ultrasonic Cleaning systems in India. Recently we have developed cleaning system for Glass bottle mould cleaning & same systems successfully installed & commissioned in India, for the leading glass bottle manufacturing Co. We have developed an innovative, faster molecular cleaning system compared to existing traditional sand blasting process. Having 7 tank processes, with high power ultrasonic, which containing alkaline & mild acidic chemicals. The entire system including material handling baskets etc is controlled by PLC. Advantages is saving the raw material due to unchanged dimensions of the mould cavity & maintain smooth flow of forming glass inside the mould, if compared with altered roughness of mould due to sand blasting. The wash process is short & simple, No manual labour required, an operator is not required when the machine is cleaning the mould, high level of cleanliness, No abrasion of precise edges and surfaces gives longer mould life, same system is suitable for small & large moulds, reduce maintenance down time. You are requested to register our name as a Supplier of such products, & let us have your valued enquiry as & when the requirement arises.

ORION ULTRASONIC’S has developed, an innovative, faster molecular cleaning system Compared to existing traditional sand blasting process, Having 7 tank process, With high power ultrasonic, this is containing alkaline & mild acidic chemicals The entire system including material handling / baskets etc is controlled by PLC. Advantages is saving the raw material due to unchanged dimensions of the mould cavity & maintain smooth flow of forming glass inside the mould, if compared with altered roughness of mould due to sand blasting. The cleaning process is short & simple, No manual labour required, an operator is not required when the machine is cleaning the mould, high level of cleanliness, No abrasion of precise edges and surfaces gives longer mould life, same system is suitable for small & large moulds, reduce maintenance down time.

We are offering aluminium wire cleaning system. Manufacturer & exporters of ultrasonic cleaning systems. We manufacturing the wire cleaning systems as per customer's requirement.all types of wires cleaning systems,with or withou ultrasonic.

We are offering metal wire cleaning machine. We have ultrasonic cleaning systems, wire cleaning, filter candle & spinneret’s cleaning, single & multistage cleaning system with plc based material handling systems, high spray jet washing systems, strip cleaning systems, automobile parts cleaning, precision part cleaning & custom built ultrasonic cleaning system.