Shikovi Heatgen Technologies Pvt. Ltd. Rabale, Navi Mumbai, Maharashtra

    FEATURES * Booth exhaust air at 14000 CFM against minimum 3 " static pressure* Incorporate efficient water wash principle*  Provide fresh & clean air for operators* Collecting dry over-spray of metal powder* Handling dusts and fumes   APPLICATIONS * Thermal spray painting*  Plasma coating   DESCRIPTION FUNCTION & OPERATING PRINCIPLE - The function of "PLASMA METAL SPRAY BOOTH" is - to provide fresh & clean air for operators. - Collecting dry over-spray of metal powder in to the washing chamber. The principle of "PLASMA METAL SPRAY BOOTH" is based on collecting (scrubbing) the dry over-sprayed powder by using centrifugal action. The dry overspread plasma spray powder is collected into tank by a down draught and forced to pass over distribution plate at a very high velocity,and subjected to a torchorous traveling path. The powder if any is carried away from working chamber by the air is subjected to pass through eliminator plates in washing chamber. The eliminators plate avoids sprayed particles depositions on blower impeller. Waterwash spray booth for handling dusts and fumes generated by Thermal Spray Processes. Unit will be designed for self exhaust and to collect particulate from the thermal spray work environment. Spray Booth will incorporate efficient water wash principle. Air will be drawn form the work area with over spray, dust and fumes into a water curtain. The exhaust air will be washed twice, once as it passes through the curtain and then again as it is scrubbed and agitated in a dense water spray created by a series of overlapping water spray nozzles. Booth exhaust air at 14000 CFM against minimum 3 " static pressure. Inlet face velocity of the booth will be 250 CFM minimum. Unit be supplied with a fan motor suitable to produce required air velocity at the booth face opening. Fan will generate a hoise level of less than 90 db. Booth will have a reinforced 10 gauge mild steel water tank with slopping bottom for complete draining and easy cleaning. The Tank will be accessible from the front of the booth for convenient clean out 1 water tank capacity will be 80 litres minimum. The washing chamber & Booth panels will be fabricated from 14 gauge mild steel sheets. Panels will have flanged sides and rolled edges with matching pre-punched slotted holes for easy bolting for assembly or disassembly. Unit will be provided with an automatic water level control system. Water when lost through evaporation will be replaced as required by an automatic fill valve. The automatic water control system will maintain full tank level at all times for proper water conditioning and recirculating cycles. Booth will be provided with a vapor proof fluorescent fixture which will facilitate two 40 watt tube lights. Electrical power for booth lighting will be supplied from main power connection of the booth. Provision of mounting head stock and tail stack Assembly. All piping including that for water supply line to booth and drain line to sewer shall be provided. Spray Booth will be supplied with Starters and Light switches and all other equipment for satisfactory functioning. Exhaust stack from spray booth to outside the building will be provided by the contractor.

FEATURES * Smooth Tilting Motion*  High Temperature*  High Uniformity of Temperature* Electric &  LPG / LNG Fired*  Hydraulic Tilting Mechanism for Easy Unloading of Material   APPLICATIONS * Non-ferrous metal melting & Holding*  Aluminium metal melting & Holding* Chemical process*  Chemical fusion* Reactor heating   DESCRIPTION Gas fired Melting Furnace models are custom built & equipped with Lip tilting furnace for insuring constant pouring point with Hydraulic / Mechanical tilting arrangement. These are robust in construction & suitable for variety of applications like.

    FEATURES * Advanced hybrid design incorporating logic & analog circuits* Compact robust construction with copper bus-bars* Bulkhead mounting for easy installation* Self synchronizing* Isolated heat sink* shrouded electronics meeting CE norms for added safety* Field adjustable current limit & current trip* Phase angle control* Field adjustable soft start* Semi-conductor fuse* Line to load regulation* High to load rated SCR's* Configurable inputs* Standard models & customization* Comprehensive operating*  installation & trouble shooting manual*       APPLICATIONS * Smooth control of complex heaters such as:*  Molybdenum disilicide*  Tungsten*  Silicon carbide*  Quartz Lamps*  Infra-red heaters & all types of heating systems* Ovens*  Kilns*  Autoclaves*  Furnaces*  Lighting* Considerable savings in electrical consumption   DESCRIPTION HG 2003/ 1 is a fully synchronised, true three phase angle thyristor power controller for 3 wire or 4 wire resistive, transformer coupled resistive & inductive loads. The output through 3 pairs of SCR''S in inverse parallel mode gives synchronised full wave control over all the three phases. The drive accommodates all feathers like soft start, current limit & over current limit as a standard features. It is built to work in harsh industrial environment. It gives very smooth control at the set value of a PID Controller with a 0 shoot up and shoot down which saves at least 5 to 10% of energy. This unit is well suited for Ovens, Kilns, Furnaces, Plastic Injection Moulding Machines & Many More where smooth control at set value is required. As this unit is vigorously tested in our own Furnaces, it can be used blindly on any equipment.

FEATURES * PID digital controller with heat input control* Noiseless phase angle control heater firing system* Separate Bench mounting control console   APPLICATIONS * Carbon & sulfer Determination* Elongation furnace* Sintering*  Chemical Process   DESCRIPTION SILICON CARBIDE HIGH TEMP. FURNACE are Ideal for general laboratory tests,R & D departments machines, tools & die shops with high operating temperature upto 1400 ° C Standard SHIKOVI SIC MODELS are compact & sturdy, fired with high temperature Silicon-carbide heating element rod with stringent temperature accuracy.    

    FEATURES * SS stands for single and double Scissor* Stationary type* Mobile on wheel* Maually/ Battery/ Electrical operated   APPLICATIONS * Loading and Unloading of heavy material in  Wearhouse*  Godowns*  Press shop* All types of Industries   DESCRIPTION Hydraulic Scissor lift is manually operated device, relatively cheap & easy to maintain. It is robustly constructed and it can handle quite heavy loads in confined space. It makes easy movement & handling of heavy die punches, mould and material. It reduces man efforts, man hours and man power. It totally avoids changes of accidents and increases productivity without operator fatigue.

FEATURES * Sturdy Construction* Uniform Temperature* Precise Control* Effective Insulation* Firm Sealing* Smooth Door Operation* Separate Control Panel* PLC operation* Hydraulics mechanism   APPLICATIONS * Hardening* Melting* Brazing* Sintering   DESCRIPTION This is the horizontal, rectangular high temperature furnace having heating elements at bottom and sides of the heating chamber. Furnace has electrically operated automatic door lifting arrangement for safety purpose, Robotic arm is provided for material handling at high temperature. Furnace having suitable insulation that keeps the furnace body temperature up to permissible limit. Separate PLC control panel and operator desk is provided along with furnace with neat wiring arrangement.. Chamber size can be modified as per customer requirement.

    FEATURES * HMI* I/Os (upto 50) * 1 Analog Input*  MODBUS Communication* 24 VDC to drive inputs* Encoder Input   APPLICATIONS * Heating*  Loading & unloading of material*  Close loop operation* Chemical Process*  Industrial Process   DESCRIPTION programmable logic controller(PLC) is an electronics device which is used for automation purpose's.in industry PLC is used for automation purpose's such as control of machinery.in comparison to general purpose computer's PLC has various advantages like immunity to noise,less effect of vibration,can work in dusty conditions and extended temperature range.

features * sturdy construction* uniform temperature* precise control* effective insulation* firm sealing* smooth door operation* separate control panel* low initial investment* least power consumption* continuous operation* minimum floor space* operational flexibility* low maintenance applications * drying* heating* curring* baking* moulding.

features * sturdy construction* uniform temperature* precise control* effective insulation* firm sealing* smooth door operation* separate control panel applications * hardening* annealing * stress relieving* normalizing * pack carburizing* gas carburizing * gas nitriding* gas carbonitriding * bright hardening   description    inert atmosphere chamber furnace are front / top loading with 3 sides / 4 sides and bottom heated with hinged / vertical counter weight door opening arrangement. These are manually operated batch type models with separate control panel.

FEATURES * Sturdy Construction* Uniform Temperature* Precise Control* Effective Insulation* Firm Sealing* Smooth Door Operation* Separate Control Panel     APPLICATIONS * Annealing * Homgenising* SinteringReactor Heating* Chemical fusion

    FEATURES * Fully Automatic*  On / Off Operation*  Otional HI-LO Operation with 2 Set Point temp controller*  Compact design* Highly Efficient*  Easy Maintenance* Rugged design*  Easy Adaptability/ Installation   APPLICATIONS * Drying*  Heating (Use in furnace & ovens)*  Hot air generator* Powder coating plant*  Incinerators* Custom made heating system   DESCRIPTION FULLY AUTOMATIC OPERATION :- Simply turning on the switch will put the burner in operation, Intelligent burner controller performs all the parameter checks i.e. flame detection, blower on, etc. In case of failure of any parameters puts the burner In lock out mode, switching off the gas supply and gives visual/audio alarm for operator attendance. ON-OFF/HI-LO OPERATION:- Standard burner comes with on-off control which can be hooked up with automatic temperature controller/thermostat. Specially developed Hi-Lo system for precise control over the set point (optionaf) which can be hooked up witfl Heat gen DTC 302 Temperature Controller (Optional) is supplied as per requirementofthecustomer. COMPACT DESIGN :- Designed to work in harsh Industrial environment, with easy adaptability to most heating application. Burner and control panel are fitted-separately to avoid damages to control section, ignition transformer, etc. due to back heat. HIGHLY EFFICIENT :- The burner comes with adjustable. Air and Gas flow control for complete combustion of fuel & to achieve tuning of Burnerto various applications resulting in high efficiency. EASY MAINTAINANCE :- Overall construction of burner' permits an easy access to the burner components ensuring easy maintainance. RUGGED CONSTRUCTlON:- Critical components are manufactured with high grade of heat resistant stainless steel material to ensure high quality level and high working life. Burner controllers and other control components used are of high quality and, are housed in separate conirol panel for trouble free operation.lndegenious components avoid Inventecy of imported costly components which in turn reduces running cost. SPARES & SERVICES:- Easy availability of spares & efficient before and after sales service by team of experienced and skilled personnel. APPLICATION GUIDANCE:- Experienced and knowledgable team of engineers to guide &assist in burner selection for customer application.

features * sturdy construction* uniform temperature* precise control* effective insulation* firm sealing* separate control panel   applications * drier* heating*  baking* curring* baking* moulding .

FEATURES * Sturdy Construction* Uniform Temperature* Precise Control* Effective Insulation* Firm Sealing* Separate Control Panel   APPLICATIONS * Annealing * Ceramic Decoration* Glass firing* Glass firing* Glass Annealing* Drying*  Curring* Heating* Baking* Moulding

FEATURES * Sturdy Construction* Uniform Temperature* Precise Control* Effective Insulation* Firm Sealing* Smooth Door Operation* Separate Control Panel APPLICATIONS * Hardening* Annealing * Stress Relieving* Normalizing * Pack Carburizing* Gas Carburizing * Gas Nitriding* Gas Carbonitriding * Bright Hardening   DESCRIPTION It is rectangular horizontal table top furnace having its control panel below the furnace. Heating elements are put on two sides and bottom of the furnace and are terminated at the back of the furnace. The furnace comes with an option of PID temperature control with temperature profile programming with or without power controlling thyristor drive. SHIKOVI provides customized material loading and unloading solutions according to customer needs and as per the requirement of process. The furnace has following features and models as given in the table.