NARAN LALA PVT. LTD. NAVSARI, Gujarat

Condensate Polishing Unit Successfully commissioned one plant. Water is reused as Cooling Tower makeup. Condensates from Evaporation Plant and Spent Lees can be treated to be able to reuse as Process Water or as Cooling Tower Makeup Treatment Scheme is Anaerobic Digestion with Aeration followed by Clarification and Sludge Drying. The Supernatant Liquid is then filtered through Chlorine Contact Chamber, Pressure Sand Filter and Activated Carbon Filter. Softener can be added to the above if Water is to be used as Cooling Tower Makeup. Ultra-Filtration and Reverse Osmosis needs to be installed if treated water is to be reused in process. Achievable treated water can have COD < 250 ppm post ACF and COD almost Nil post RO.

Raw Material Storage , Milling & Handling Plant:We provide complete raw material storage, Milling and handling system as per our customer requirement.

10 Fractionating Columns for producing the Finest Neutral Spirit (used for Vodka) or to produce the best Rum Grade Spirit. Intalox Packed Vacuum Methanol Simmering Column to get the best Organoleptic of Spirit. Operate Plant continuously for 5 months with the advanced Extremely High Forced Circulation System in Analyser Reboiler. Newest Column Internals – Sieve Trays and Structured Packing along with Random & Intalox. Spirit produced is based on Double Extraction, Double Rectification and Refined under Vacuum condition with State of the Art Heat Recovery System. Quality of Spirit acceptable to premium bottlers – Pernod Ricard, Diageo, etc. With more than 23 Control Loops it is the Most Advanced automation system for the Distillation Plant.

Provision to bypass Jet Cooker Backset can be used as Dilution Water to lower down total fresh water requirement. Enzymatic Hydrolysis pre and post Cooking. Retention Column instead of conventional coil system.

Fed Batch Fercen Continuous and Batch Fermentation depending on the conditions. Superior Sludge Dewatering and High Alcohol Recovery by use of Sludge Separation and Decantation System. Yeast Propagation Plant designed for growing faster yeast cells as well as safeguards for bacterial growth contamination. Optional: Yeast Cell Recycle System. Flexibility to use different types of wort – like sugarcane juice, molasses or grain syrup in the same plant with negligible modifications. Achieved efficiencies of 91% in Molasses and 93% in Grain as feedstock.

Evaporation plants Successfully Commissioned for applications like – Bio-Methanated Spent Wash, Raw Spent Wash, Grain Spent Wash. Supplied Integrated as well as Standalone Evaporation Plants. Cleaning frequency achieved as low as possible in BMSW Evaporation and also in RSW and Grain SW Evaporation Plant without any standby calandria. Designed, Supplied & Commissioned Evaporation Plant to have flexibility of dual operation in same plant i.e. it can achieve 30% concentration from SW post Bio-Methanation or 60% concentration from RSW. No need for a separate plant to handle different application.

Successfully Commissioned for applications like – Bio-Methanated Spent Wash, Raw Spent Wash, Grain Spent Wash. Supplied Integrated as well as Standalone Evaporation Plants. Cleaning frequency achieved as low as possible in BMSW Evaporation and also in RSW and Grain SW Evaporation Plant without any standby calandria. Designed, Supplied & Commissioned Evaporation Plant to have flexibility of dual operation in same plant i.e. it can achieve 30% concentration from SW post Bio-Methanation or 60% concentration from RSW. No need for a separate plant to handle different application. Successfully Commissioned – Evaporation Plant to run on vapours from Distillation & DDGS Dryer of Grain Distillery.

Molecular Sieve based Ethanol Dehydration system. Process is simple and no chemicals used. High Quality Desiccant used for Ethanol Drying. Stable operation and near theoretical recovery. Steam consumption minimized by multi-stage pre-heating to permit substantial heat recovery and reuse. An advanced control system developed through years of experience, to provide sustained, stable and automatic operation. Can be installed as Standalone or Integrated with Distillation Plant

Drying plant in grain based distillery plant is used to convert wet cake from decanter and concentrated syrup from evaporators to dry and make DDGS, which is used as cattle feed. This dryer makes the grain based distillery plant as complete zero effluent discharge plant at the same time it give the additional revenue by selling DDGS Rotating shell with variable speed control ensures very less steam consumption as compared to air dryer, flash dryer or spray dryer. The moisture content in final product can also be easily controlled by recycling the product

Condensates from Evaporation Plant and Spent Lees can be treated to be able to reuse as Process Water or as Cooling Tower Makeup Treatment Scheme is Anaerobic Digestion with Aeration followed by Clarification and Sludge Drying. The Supernatant Liquid is then filtered through Chlorine Contact Chamber, Pressure Sand Filter and Activated Carbon Filter. Softener can be added to the above if Water is to be used as Cooling Tower Makeup. Ultra-Filtration and Reverse Osmosis needs to be installed if treated water is to be reused in process.

Distillery effluent, which is commonly termed, as raw spent wash is one of the most Polluting effluent with very high values of BOD, COD, suspended solids & dissolved solids. This dark brown effluent has great potential of biogas generation, which can be used as Fuel and burnt directly in boiler or can be used to generate electricity by burning the same in biogas engines. Sugar mills needs to consume large amounts electricity. They often possess their own boiler houses and electricity-generating plants. With bio-gas plant we can prepare biogas which can be used for the production of electricity through this boiler.

We are offering acetaldehyde ethanol (ethyl alcohol) is converted to acetaldehyde by vapour phase reaction. The reaction is a combination of oxidation & dehydrogenation. Ethyl alcohol vapours mixed with air are passed over silver catalyst maintained at 450o - 500o c. The reaction products are condensed. Uncondensed gases are sent to two scrubbers in series to recover aldehyde and alcohol. The condensate and the absorbate thus obtained is sent to a distillation column to obtain pure aldehyde product from the top. The bottom consisting of alcohol - water mixture is passed through reactor tubes in order to recover the heat of reaction. The vapours formed are sent to the aldehyde distillation column and the over flow liquid is sent to another distillation column to recover unconverted alcohol which is turn is recycled through carburattor. the process is operated at elevated pressure so as to increase the boiling point of acetaldehyde and thereby the necessity of using chilled water for aldehyde condensers is eliminated.the product acetaldehyde is stored under inert gas n2 blanket.

We are offering distillery plant. distillery plant. fermentation continuous fermentation batch fermentation grain fermentation