Wool Felts Carbonized
Carbonized Felts are produces form 100% Fine Grade of Wool with Micron of 19 to 22. Carbonized felts are free from any Fiber other than Wool &Vegetable Matter (VM) in Felt Composition. World best fine grade Carbonized Wool is Australian Merino Tops form which we manufacture Carbonized Felts. CARBONIZED FELTS APPLICATIONS Carbonized Felt products are used for Precision Polishing where even a minute scratch can make a difference. This is the main reason why items made from Carbonized Felt are little more expensive. Superlative Polishing & Buffing of Metals, Glass, and Stones & Plastic are done with Carbonized Felts. CARBONIZED FELTS SPECIFICATIONS GRADE WOOL (%) DENSITY RANGE (GMC3) COLOR THICKNESS RANGE (MM) WIDTH RANGE (Mtrs.) LENGTH RANGE (Mtrs.) SEQ 100% 0.45 to 0.80 WHITE 3mm to 80mm 1.00 1.50 SWC 100% 0.18 to 0.40 WHITE 3mm to 30mm 1.4 to 1.8 5 to 12 SRG 100% 0.18 to 0.40 WHITE 3mm to 30mm 1.4 to 1.8 4 to 6
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ROAD SWEEPERS MACHINES
R 703 H sweepers machine
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Wool felt construction
Felt is made by a process called wet felting, where the natural wool fiber is stimulated by friction and lubricated by moisture (usually soapy water), and the fibers move at a 90 degree angle towards the friction source and then away again, in effect making little "tacking" stitches. Only 5% of the fibers are active at any one moment, but the process is continual, and so different 'sets' of fibers become activated and then deactivated in the continual process. This "wet" process uses the inherent nature of wool and other animal hairs, because the hairs have scales on them which are directional. The hairs also have kinks in them, and this combination of scales is what reacts to the stimulation of friction and causes the phenomenon of felting. It tends to work well with woolen fibers, as their scales, when aggravated, bond together to form a cloth. Knitted woolen garments which shrink in a hot machine wash can be said to have felted but, more accurately, they have been "fuelled". Felting differs from fulling in the sense that fulling is done to fabric whereas felting is done to fibers that are not in fabric form. Modern fulling is an example of how the fibers bond together when combined with the movement of the washing machine, the heat of the water, and the addition of soap.
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Needle felting is a popular fiber arts craft conducted without the use of water. Special barbed felting needles that are used in industrial felting machines are used by the artist as a sculpting tool. Using a single needle or a small group of needles (2-5) in a hand-held tool, these needles are used to sculpt the wool fiber. The barbs catch the scales on the fiber and push them through the layers of wool, tangling them and binding them together, much like the wet felting process. Fine details can be achieved using this technique, and it is popular for 2D and 3D felted work.
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We are aware that the quality of products delivered to customers can affect its market position as well as its cost of production in this competitive environment. As such, we place great emphasis on the quality of our products. Our policy is to deliver products of the highest quality at the most competitive price. We ensure that correct procedures are adopted to minimise rejects and additional costs associated with work repetitions. We use various in-house equipments to ensure a comprehensive and stringent quality control process. These equipments are used to test the various characteristics of felts, nonwoven and PE film products including tensile strength, bending strength, resin content, flammability, heat forming, thickness, surface density, weight distribution, elongation, water strike through rate, re-wet test, run off rate and more. As we emphasise the importance of quality besides the Quality Control department, employees at all levels are also well trained to ensure the quality of end products.
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