Grease Pouch Filling Machine
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Details of Semi-automatic Pneumatic Piston Type Grease Filling Machine, Foot Pedal Switch Operated.AEPPF series machine can simply called as a perfect filling machine or a multi-purpose filling machine. In this machine, you can fill from low viscous to high viscous grease without changing any parts. A very user-friendly model with low maintenance requirement. Here, All filling operations are done by Pneumatic Cylinders. Less rotating/ moving parts means low maintenance.Machine Structure and Working:Complete filling machine unit is mounted on a strong frame structure with a top plate. This model is made compact and table top to easy the filling of bottles/ containers/tubes of different volumes. A horizontally assembled Piston Barrel unit attached to a Pneumatic Cylinder is the main part of this machine. Other parts are, A rotary valve pin direction controlled by a pneumatic rotary actuator, and a volume adjusting screw. There is a Stainless steel 304 grade Oil Immersion Heating jacketed product holding 30 liter capacity mounted over the direction control valve and a Hollow shaft geared motor operated slow speed stirrer having speed control facility provided with controls for pushing the material to the fill unit. A foot pedal operating switch is also given to do each filling. There are manual and auto modes given for filling. Manual mode fills when the foot pedal switch is actuated. The auto mode starts when a selector switch is turned to AUTO mode and push button is pressed for once. Intermittent filling according to the pre-set time on digital timer happens in Auto Mode. Here, you can set the filling time and Off time respectively. There is a product counter also provided in this model.When the air supply is ON, the only operation manually done is to hold the pouches with nozzle inside, and to press the foot switch. A perfect measured filling is occurred.Special Features: Complete GMP Model suitable for even Pharma, cosmetics and food industries. Clean filling without dripping, Any semi-solids can be filled by the same machine. High accuracy in each filling. Table design gives sturdiness and self-standing capacity. Machine is provided with Auto- Manual switch to enhance the filling. Both pedal operated and panel mounted push button switches are provided. Slow speed motor operated stirrer moves and push the product inside the hopper evenly towards fill valve. Independent stirrer motor mounting bracket helps fast change-over of product and cleaning of hopper easy. Mechanical volume setting screw ensures high accuracy in each filling. Heating jacket attached with heavy duty 3 KwH oil immersion heater stainless steel grade. SPECIFICATIONS For Semi-Automatic PISTON TYPE GREASE filler Pneumatic Machine: Machine Model: Semi-Automatic Grease Filler Pneumatic, AEPPF01250 Machine overall size; 3 ft L X 1.5Ft W X 6.5 Ft H Machine weight: 150 kgs approx. All Material contact Parts are in SS304 grade, finished to mirror inside. All other parts made from SS304 and Hard anodized Aluminium only. Fill Barrel size: 60mm Bore X 100 Length(For 200gms filling maximum) Output: 10-15 fills per minute with bigger nozzle. Fill Capacity: 50gms -200gms as per barrel size Compressor required: 6 Kg.cm2 (6 bar), 3 cfm. Adjustable stroke and fill volume with a hand wheel provided with the machine. Adjustable fill height. Hopper capacity: 30 Liter capacity. All contact parts are in SS304 grade only. Teflon PTFE grade Piston Seal with external tightness adjustments. Mechanical screw for Volume adjustment and stopping of stroke which makes easy for volume setting. Volume setting made easy with measuring scale and pointer. Slow speed ½ HP Geared Stirrer motor for proper movement of grease to filling line. Strong frame made of SS304 grade square pipe section. Separate control panel mounted at the base frame with switches, timers and controls. Heating jacketed SS 304 grade hopper with controls. Oil immersion Heater of 3 KwH capacity, single phase attached with hopper. Foot Pedal operating switch provided for Manual Mode Filling. Power requirement: 1 phase 220 VAC, 50 Hz. 4 KwH Air supply: 3 CFM @ 6bar/ kg/ cm2. Temperature sensor and digital temperature controller provided for accurate setting of product temperature.
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