Alpha Foam Ltd Bhosari, Pune, Maharashtra

Avoid fibre fly, dust and decomposition product from preparation by ventilation and aeration. Regular cleaning of machinery, working areas and clothing. Keep away from ignition sources and inflammable substances. Be aware of consequences cause by electrical charge. Be careful when bale strips are removed. Use suitable tools and personal protection.

Alpha Foam has installed a high quality spunlace line with a crosslaper. Our machine configuration enables us to manufacture spunlace fabric with good mechanical properties in both directions. This high strength fabric is used widely in automotive, filtration, hygiene and medical industry. Alpha Foam is the only company in India to supply spunlace fabric that can be used in applications requiring high tensile and tear properties. We manufacture fabric for following application: Wipes and cleaning material, Medical covers and gowns, Material above 100GSM to be used in automotive seats and trims. Coated spunlace for roof lining of cars.

Material : 100GSM

GSM : 40 TO 200

Width : 1600 MM

SMS fabric produced by Alpha Foam has a high degree of uniformity combined with excellent mechanical strength, fluid barrier and softness properties. Specially designed for medical and hygiene industry’s fluid barrier needs, these fabrics are key functional components in today’s medical and hygiene products: Baby care, Feminine care and adult incontinence products, medical gowns, wraps and drapes. Basis weight: 10-120 gsm, Slit width: 150-1600mm, Treatments : Hydrophilic, hydrophobic, Softening, Antistatic, Colours : Produced to individual customer requirement.

Polyurethane foam is manufactured from three foaming machines installed by CANNON, Italy. These machines have carrousel installed to produce the foam in an efficient and cost effective method. The ratio changer on our machines enables us to provide various densities of the moulded foam simultaneously. We can achieve different hardness and are able to maintain very consistent supply of polyurethane foam with a narrow band of hardness variation.

Our manufacturing system enables us to achieve consistent quality. The process is TS16949 certified with a emphasis on continuous improvement, which is achieved by six sigma, kaizen and conscientious training of our personnel. The fully integrated manufacturing facility at Chakan is supplied with frames by our suppliers produced from high quality raw material procured directly by us. We have a fully conveyorized powder coating plant attached with a pretreatment line. The relevant plastic parts and trims required for the seating systems are manufactured in-house. This enables us to be highly competitive in the current price conscious market.

Polyurethane foam is manufactured from three foaming machines installed by CANNON, Italy. These machines have carrousel installed to produce the foam in an efficient and cost effective method. The ratio changer on our machines enables us to provide various densities of the moulded foam simultaneously. We can achieve different hardness and are able to maintain very consistent supply of polyurethane foam with a narrow band of hardness variation.

Polyurethane foam is manufactured from three foaming machines installed by CANNON, Italy. These machines have carrousel installed to produce the foam in an efficient and cost effective method. The ratio changer on our machines enables us to provide various densities of the moulded foam simultaneously. We can achieve different hardness and are able to maintain very consistent supply of polyurethane foam with a narrow band of hardness variation.

Polyethylene is a class of thermoplastics practically ubiquitous in consumer products. In its foam form, polyethylene is used in packaging, vibration dampening and insulation, as a barrier or buoyancy component, or as material for cushioning. It is most frequently seen as a packaging material.

Polyethylene is a class of thermoplastics practically ubiquitous in consumer products. In its foam form, polyethylene is used in packaging, vibration dampening and insulation, as a barrier or buoyancy component, or as material for cushioning. It is most frequently seen as a packaging material. The non-cross polyethylene foam is developed by thermo chemical expansion with low - density polyethylene resigns. It not only has excellent characteristics of thermal insulation, elasticity and shock-absorption but also has a very strong chemical resistance besides being water weather proof.

Nonwovens a term used in the textile manufacturing industry to denote fabrics which are neither woven nor knitted. They are typically manufactured by putting small fibers together in the form of a sheet or web and binding them either mechanically or thermally.

to be an entity in the country field of technical textile. Nonwovens a term used in the textile manufacturing industry to denote fabrics which are neither woven nor knitted. They are typically manufactured by putting small fibers together in the form of a sheet or web and binding them either mechanically or thermally. Capacity Nonwoven plants has capacity to produced 650 tons per Month. Testing Facility In house lab equipped with sophisticated equipment for testing 1. Hydrostatic hydro head. 2. Wet and rewet. 3. Repeated strike through. 4. Run off 5. Tensile strength. 6. Elongation. 7. GSM and Thickness. Spunbond Industrial     Spunbond Industrial fabrics produced by Alpha Foam have a high degree of uniformity and excellent mechanical properties resulting in good fabric strength. This fabric is designed to withstand high stress required for industrial as well as commercial use. Basis weight   : 17-180gsm Slit width        : 150-1600mm Colours          : Individual customer requirement   Spunbond Hygiene      Spunbond Hygiene fabrics produced by Alpha Foam have a high degree of uniformity, excellent mechanical properties and soft touch fabric. Specially designed for hygiene industry needs, these fabrics are key functional components of today’s modern hygienic products: baby care, feminine care, and adult incontinence products. Basis weight  : 10-100gsm Slit width  ;     : 150-1600mm Treatments       : Hydrophilic,Hydrophobic, Softening, Antistatic,AloeVera Colours       : Individual customer requirements   SMS    SMS fabric produced by Alpha Foam has a high degree of uniformity combined with excellent mechanical strength, fluid barrier and softness properties. Specially designed for medical and hygiene industry’s fluid barrier needs, these fabrics are key functional components in today’s medical and hygiene products: Baby care, Feminine care and adult incontinence products, medical gowns, wraps and drapes. Basis weight : 10-120 gsm Slit width : 150-1600mm Treatments : Hydrophilic, hydrophobic, Softening, Antistatic Colours : Produced to individual customer requirement   Spunlace    Alpha Foam has installed a high quality spunlace line with a crosslaper. Our machine configuration enables us to manufacture spunlace fabric with good mechanical properties in both directions. This high strength fabric is used widely in automotive, filtration, hygiene and medical industry. Alpha Foam is the only company in India to supply spunlace fabric that can be used in applications requiring high tensile and tear properties. We manufacture fabric for following application: Wipes and cleaning material Medical covers and gowns Material above 100GSM to be used in automotive seats and trims. Coated spunlace for roof lining of cars.    We also manufacture hydrophobic and hydrophilic spunlace material. Polyester and viscose blends in different combinations can be manufactured at our facility. 100% Polyester Spunlace fabric is best suited for Geo bags and Geo textile fabric used in road construction and water proofing, while viscose is better suited for water retention and skin touch applications. Melt Blown    Melt blown nonwoven fabric is produced from high MFI polymeric material by blowing air at high temperature and pressure. This process produces very thin fibers which are laid on the conveyor. This fabric is used for breathing masks, Hepa filters and oil absorption. Coated Fabrics    Alpha Foam is having high quality coating line to coat the nonwoven fabrics from 15 to 30 GSM of LDPE, Polypropylene or TPU. Our processing expertise enables us to manufacture very soft feel fabric for hygiene and medical industry. Hydrophilic coated fabrics are also produced by us.

Melt blown nonwoven fabric is produced from high MFI polymeric material by blowing air at high temperature and pressure. This process produces very thin fibers which are laid on the conveyor. This fabric is used for breathing masks, Hepa filters and oil absorption.

Alpha nonwovens. Soon to be an entity in the country field of technical textile. Nonwovens a term used in the textile manufacturing industry to denote fabrics which are neither woven nor knitted. They are typically manufactured by putting small fibers together in the form of a sheet or web and binding them either mechanically or thermally.

Owing to our wide distribution network and speedy delivery services, buyers can receive their orders on timely basis. The organization is a trusted name based in Maharashtra(India) and known for its fair pricing policy.

Blow molding (also known as blow moulding or blow forming) is a manufacturing process by which hollow plastic parts are formed. In general, there are three main types of blow molding: extrusion blow molding, injection blow molding, and stretch blow molding. The blow molding process begins with melting down the plastic and forming it into a parison or preform. The parison is a tube-like piece of plastic with a hole in one end in which compressed air can pass through. Technical Properties The parison is then clamped into a mold and air is pumped into it. The air pressure then pushes the plastic out to match the mold. Once the plastic has cooled and hardened the mold opens up and the part is ejected.