X Y Cross Slide
Cross slides can be used with Seam Tracking and Motorized Slide systems. Cross slides are precise vertical and horizontal torch-positioning devices. The slides incorporate ball bearing wheels that ride on hardened steel rails mounted on an aluminummild steel base structure. Totally enclosed DC AC gear motors drive the covered ball screws.
...moreWelding Trolleys
Welding Trolley is a mobile trolley and storage unit used for various types of welders. This trolley provides portability for heavy welding machines and can also be used as storage for consumables and tools.
...moreWelding Positioners
Welding Positioners aling the job to the best position for down hand welding for non circular jobs or for rotating circular jobs. Features : Light Duty Series • Ideally suitable for small jobs in the range of 50kg to 150kg. • Designed to give accurate and controlled movement. • Job can be tilted any side for convenient operation. • Face plate rotates with variable speed. • Available with optional accessories like torch stand, foot switch & operator pendant etc. Medium & Heavy Duty Series Covers wide range of jobs starting from 250kgs to 30000kgs. Designed and Manufactured for trouble free and easy operation. Fabricated with heavy sections which avoids defection under loaded conditions resulting in vibration free and smooth operation. Anti-fall arrangement for face plates gives additional safety. Positive locking tilting arrangement with instant braking arrangement ensures safety and accurate positioning. Rotary drive unit with AC Variable Frequency Drive (VFD) provides steplessely variable speed from 0.1 to Irpm for face plate. Earthing Arrangement with wear compensation gives uninterrupted Welding as well as sefety to the positioner elements. Tilting arrangement from horizontal 0 to 135 degrees ensures approch to all joints.
...morewelding manipulators
We offer to our clients a wide range of precision manufactured welding manipulators that are widely used in varied industries for welding purposes. Known for their efficient performance and accuracy, our products come in a wide range of choices and successfully meet the expectations and varied requirements of our clients. We manufacturer Column & Boom for manipulating welding heads torches used for various welding application.
...moreTurn Over Fixture
Capable of rotating through 360o and lift to certain height of around 2 meters. The fixture needed to be capable of allowing a robot full access around the component parts.
...moreSelf Centering Rotators
Main base frames are fabricated and stress relieved before maching. There are two Roller Beds, the Drive and Idler unit each. The precisely machined (on boring machine) Roller Brackets are bolted on the roller beds. In this type of machine one of the roller brackets is fixed at one end of the bed and the other is moved to suit the job diameter. Shafts of different lenghts are provided to cover the diameter settings.
...moreSelf Aligning Rotators
Self Aligning Rotators automatically adjust the roller Housings to accept any job diameters with in the specified diameter range. This type of machines are generally used to cope with the change in shell diameter, Job to job. The roller housings of this type of machine are hinged ot the beds and to cope with the change in shell diameter job is introduced. In this type of rotator. each roller brackets assembly have two separater roller assemblies, and thus supports the job on a wider area. The final drives is given to both the 2-sets of rollers of the Drive Unit, provide better traction ot the job. However, in this case a declutching arrangement is provided to the top rollers, in order to protect the gear boxes, as when the job hits the top rollers first while loading, there is a tendency of rotating the top rollers where as it locked by the gear boxes.
...moreSeam Tracker
Seam tracking systems deliver precise automated weld joint tracking for submerged arc and GMAW and FCAW arc welding processes. Ideal for repetitive welding applications, these systems are recommended over manual and semiautomatic welding to improve weld quality. A range of standard systems or customized solutions are available to meet the requirements of many tough production environments.
...morePlate Welding Machines
Plate welding system is used for plate joining. This system was manufactured for well know brand in the crane manufacturing industry.
...moreMotorized Material Transfer Wagon / Trolley
Motorized Material Transfer Wagon Trolley is meant for transferring material from one bay (shop) to another. Wagon Trolley moves on Indian standard rail section grouted in ground. Material Transfer Wagons Trolleys are manufactured with load carrying capacities from 5MT to 500 MT capacities as per customer's requirement.
...moreHydraulic Fit Up Rotator
The hydraulic fit-up rotators are usually used for fitting up of wind towers / cone pipe assembly welding because of the diameter difference between two sides of the pipe. Hydraulic adjustment of the center to center spacing of roller group, in accordance with the diameter variations of work piece.
...moreHydraulic Anti - Drift Systems
Hydraulic anti-drift system was developed and manufactured for one of the largest boiler manufacturing companies in india. This system was designed to sense and correct drifting of shells automatically.
...moreFlux Recovery Systems
Since the very beginning of submerged arc welding, Flux Recovery Systems have proven themselves as the most valuable, in fact almost essential accessory to the entire sub-arc process. The key word is economy. They save valuable flux, help make better welds and produce all-important saving in man hours. Flux Recovery Systems not only make for a neat shop and better working conditions but they also keep abrasive flux away from moving parts on the welding rig. Finally, these systems are capable of separating out slag (fused flux) and fines (flux flower) returning only the clean reusable flux to the hopper.
...moreConventional Rotators
Construction of the machine is similar to that conventional type Rotators. However, the Roller Housing Brackets in this are supported directly on the machine bed and are attached to the bed only with an L.H. T.H. Lead Screw and nuts. When the lead Screw is rotated with the ratchet handle, the Roller Brackets move simultaneously towards each other or away from each other. In this series there will be twin drive arrangement. This type of design provides simultaneous and step less adjustment of Roller housings, and keet the axis always at the same position irrespective of diameter setting.
...moreAnti Drift System
During C-seam welding of shell sections on rotators, axial movement of shell or shell drifting invariably takes place. This drifting cannot be avoided. Reasons for this drifting could be geometrical inaccuracies of individual shells, inaccuracies of drive unit and idler unit alignment, etc. Even if the drive unit and idler units are aligned with each other initially, during shell loading, the argnment tends to get disturbed. In lighter shells, this drifting can be stopped by positive stoppers. However in heavier shells, due to axial drifting, tremendous pressure will get generated and this pressure will come on the positive stopper, if provided, and will break it. Ideal solution is to prevent this happening, to avoid creating such situation. This is achieved through anti-drifting arrangement. In this case also, drifting will take place which cannot be avoided. But the movement will be restricted within a band of "+ - 5 mm". Seam will keep floating forward and backward within this range.
...morePipe Id Cladding Station
Welding Column
Self Aligning Types
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