Asia Automation Pvt. Ltd. Kothrud, Pune, Maharashtra

Salient Features: Ideal solution for ELB surface grinding machine Control of X-axis hydraulically operated. Plunge, zigzag cycles are available through our controller. Servomotor interface of Y-axis i.e. grinding wheel up/down. Accepts the position feedback of encoder from Y axis servo-motor and provides closed loop control thus precise positioning of Y-axis. Z-axis i.e. grinding wheel forward/reverse induction motor control.   14 x 40 size dedicated LCD HMI. Programming through ISO standard S-H-T-M-G codes. All axis control in manual and auto mode. Programming mode is provided to program the steps as per user requirement i.e. depth of cut, steps in cutting etc.

Salient Features: Used to control the axes of polishing machines used to polish the granite slabs. Sensing of the slab profile at the entry point. Controlling up-down individual polishing heads as per the sensed profile. Conveyor control

Optional output simulates second phase limit switch, thus reduce set up time. Quadrature input for plunger position transducer Ethernet / Networking of multiple die casting machines to a single computer (Optional) Peak intensification pressure display within programmed delay Analog output for injection speed control. 0-10V or 4-20 mA input for pressure transduce Features   Optional output simulates second phase limit switch, thus reduce set up time. Quadrature input for plunger position transducer Ethernet / Networking of multiple die casting machines to a single computer (Optional) Peak intensification pressure display within programmed delay Analog output for injection speed control. 0-10V or 4-20 mA input for pressure transducer

Salient Features: Multiple die heights can be stored Safety interlock between shut height operation and RAM operation. Close loop position control with interface for two speed motor with clutch brake arrangement. Use of resolver i.e absolute position feedback of shut height adjustment Unidirectional positioning to eliminate backlash. Elaborate alarms indication

Salient Features: Multi phase injection profile display Setting and comparison with ideal profile Detects first & second phase velocities, biscuit size, injection rise time, intensification rise time and pressure rise time Interfaces with any Die casting Machine controller

Integrated PLC offers flexibility to incorporate user-specific requirements IBM PC XT/AT compatible software package for synchronization of machine specific logic design Salient Features: ISO standard S-H-T-M-G codes programming M.P.G. and F.R.O. interface Modes: Manual - Auto - Program - M.P.G. (Handwheel) Closed loop position control. (CNC precision)

A fully automatic plant control for granite slabs resin coating, loading, auto insertion and removal into hot chambers for coating and unloading of finished slabs.

Controller for Plastic injection moulding Machine "OMINIPLAST"

Ideal for data acquisition of various machines on plant to identify the productivity and operator efficiency at a glance

Salient Features: Ideal for retrofit on POLAR, WHOLENBERG, PERFECTA-SEYPA, SCHNIDER, ITOH, LMM, COMO. Two speed motor/servo motor interface 99 programs storage facility International standard Inverter frequency control Fully automatic

Single PC can monitor multiple MPC-03 controllers on a single party line, this enables viewing status of all chargers simultaneously. Large LED display for viewing status, programs from longer distance Keyboard for selection and editing of program, execution control Multiple program storage Configurable for wide range of current in three ranges In cycle display of actual current and elapsed time Memory retention: Automatic continuation of execution after power interruption Loop command available for intermittent charge/discharge with time base in sec. Automatic data output issued in charge, discharge and pause for external data logger Additional data logging events can be generated with Data and EOF commands for external data logger Terminal Voltage monitoring at display Ampere / Hour measurement and display Windows Based PC Software for viewing program, step command, actual current, voltage, AH, programmed step time. Facilities through PC to edit, download to MPC-03, start, stop and interrupt the programs. Maximum 250 number of MPC - 03 on one PC. Maximum 31 number of MPC - 03 on one party line. Party line can be extended by putting repeaters. Salient Features: Multi Drop Profile Controller is programmable current controller system suitable for battery manufacturing. Programmable current and time for charging, discharging and pause Direct 75mV shunt interface for actual current feedback Built in PI close loop adjusts the current reference output to set current

Data for max 120 events can be stored. Real time clock for data logging. Groups of 20 batteries provide isolation for individual rectifiers. MODBUS party line connectivity to central computer. RS 485 BUS allows cascading up to 255 data loggers on a party line. Elaborate safety arrangements, short-circuit protection. Salient Features: Wide range of battery voltages i.e. +/- 3V to +/- 20 V. Isolated Analog input (not between channel) DIN Standard modular design provides upgradeability from 20 channels to 440 channels. Data logging cycle time based / event based / foot switch select.

Integrated PLC offers flexibility to suit user specific requirements. IBM PC XT/AT compatible software package for synchronization of machine specific logic design. (Optional) Additional axis control (optional). Salient Features: ISO standard S-H-T-M-G codes programming. M.P.G. interface for X,Y and F.R.O. for servo axis.(Optional) Closed loop position control (CNC precision). Velocity profile for positioning. Simultaneous movements of two axes is possible but there is no interpolation between the axes.

Home A fully automatic plant control for granite slabs resin coating, loading, auto insertion and removal into hot chambers for coating and unloading of finished slabs.

The CO2 welding wire is available on a spool of almost 300 kg. The wire is wound on smaller spools with accurate length measurement & weight measurement. The winding is done in layer form. The bigger spool is driven by servo drive & motor. The wire is let off by the big spool & is pulled by a servomotor on smaller spool. The wire length is measured by encoder on a measuring wheel. The operator enters wire diameter, the density of material & the required weight of smaller spools. The weight measurement is done indirectly by measuring length. The wire is guided by a linear axis so as to form a uniform layer with an angle entered by operator.

The CO2 welding wire is available on a spool of almost 300 kg. The wire is wound on smaller spools with accurate length measurement & weight measurement. The winding is done in layer form. The bigger spool is driven by servo drive & motor. The wire is let off by the big spool & is pulled by a servomotor on smaller spool. The wire length is measured by encoder on a measuring wheel. The operator enters wire diameter, the density of material & the required weight of smaller spools. The weight measurement is done indirectly by measuring length. The wire is guided by a linear axis so as to form a uniform layer with an angle entered by operator.

Salient Features: High degree of synchronization between linear & rotary axes speed. Programmable feed rate, no. of layers & fiber speed Programmable overlap for veil winding Servo drive interface for precise contro

Salient Features: Ideal for retrofit on air jet/water jet looms like DORNIER, SULZER, TSUDAKOMA, NISSAN, TOYODA, HIMSON etc. Synchronization with main motor Controlled synchronized movements during Start, Stop and Running Cramming,Pick finding Easy adjustment of weft density

Salient Features: Ideal for retrofit on air jet/water jet looms like DORNIER, SULZER, TSUDAKOMA, NISSAN, TOYODA, HIMSON etc. Close Loop Tension Control Precise synchronization with main motor Greatly reduces start stop and running marks

ECAM-21 unit has in built 16 digital inputs and 16 digital outputs. It can be used as press controller for C type presses having following features: Display of crank angle and crank position Display Stroke counter Clutch control. Maintains the top stop at variable SPMs Lubrication control Inch/Once/Continuous modes Anti repeat, two hand safety, top stop function Stroke counter, batch counter Angle dependent outputs. Salient Features: 15 outputs with on & off angle programming Each output can be set ON twice in one rotation Each output can be programmed as timed output Resolver interface suitable upto 1000SPM. Absolute position offers high level of safety Activation of outputs after programmed no. of revolutions

Up to 31 DCCS controllers can communicate with a Centralized PC using RS 485 Party Line subject to 240 circuits in all. Accuracy: +/- 0.2 % Typical (Depends on the sensors used) Program storage 60 steps per program. No. of programs on PC : 1000 Status of all circuits in the selected group can be monitored. Status display shows: Voltage, Current, Time, Program No., Step No., AH, WH, Temperature. Step Commands: Charge, Discharge, Pause, Charge/Discharge Ramp, Registration ON/OFF, DAT, End of Cycle / EOF, Set Amp-Hr, Set Watt-Hr. Loop. Step Control parameters: Current, Voltage and Temperature (Any two parameters can be programmed in one step). Step Termination parameters: Voltage, Amp Hr, Watt Hr., Temperature With less than OR Greater than option, Loop count, Time. (Any One OR Two parameters can be programmed & action will be effected on whichever is effective earlier) Program Abort Parameters: Voltage, Amp Hr, Watt Hr., and Temperature. (Any One OR Two parameters can be programmed & action will be effected on whichever is effective earlier) Step Registration can be done on Time, Amp Hr, Watt-Hr, Temp and Voltage. Data is also registered automatically on User Interruption, Power Resume, and other errors. Local Storage of 40 Programs which can be used for offline operations Maximum allowable current is programmable for each circuit. START, STOP, and CONTINUE selected circuits from LCD MMI also. Circuit status and Input / Output monitoring from LCD MMI. The Distributed Charger Control System (DCCS) is a complete system for controlling multiple chargers. The system not only controls but also registers data from each battery bank at programmed events. This gives a complete control solution for charging / formation process. Operator can monitor, control multiple circuits from a single PC using friendly Windows based software. Current, Voltage and/or Temperature can be controlled with Time, AH, WH, Temperature and/or Voltage as terminating conditions.   Salient Features: Each DCCS controller can support up to 24 circuits. Windows based PC Software for Program editing, down loading, monitoring of circuit parameters, Registration, etc. Data registered is available in CSV format, which can be used with any database software such as MS Excel etc.

We offer proven industrial grade controllers for Die casting machine & peripherals. Our controller is ideal for retrofit of Buhler, Idra, Ube, Toshiba, Zetai, Ital Presse etc. The controller offers ideal retrofit and upgrade solution for old controls like NORSTAT and electrical logic controls. Multiple Core operation including squeeze core. High speed CPU with 32-bit architecture. LCD MMI (14 rows X 40 characters) + LED numeric display for long distance viewing of crucial parameters. Calibration of intensification pressure characteristics is made easy with digital setting precision for proportional valve interface. Auto calibration for intensification pressure. Low Pressure Die Close feature. Parabolic Injection profile (optional). Analog output for plunger in two phases of injection and follow through. Ejection with multiple strokes. Automatic operation of doors with safety interlocks. User friendly component settings such as selection of cores, time settings for cooling, die opening etc. Machine Status information: Current operation, peripheral, machine movement etc. Multiple recipes storage for up to 32 dies / components thus greatly reducing die / component changeover time. Digital setting of intensification pressure Injection speed & intensification pressure monitoring: Tool for Q.C. & minimizing rejection. Alarm logging with date & time for production control and minimum down time. Energy saving logic (optional). Real time PC interface – RS 232 (optional) Elaborate self-diagnostics.   related Links Die casting machine controller Auto Ladler controller Auto component Extractor Auto Die Sprayer Injection / Shot monitoring & control system Speed monitoring system Networking of die casting machines Salient Features: Ideal for retrofit of HMT, Buhler, Idra, Ube, Toshiba, Zetai, Ital Presse etc. Fast shot changeover by linear position transducer or limit switch interface or timer based. Machine and Plunger Lubrication control. Injection speed monitoring for two phases and intensification pressure for third phase.  

Salient Features: Synthesis of artificial diamond powder Control & monitoring of temp. & pressure. The carbon powder is converted to diamond at a high pressure & high temp. Pressures are very high for the order of 2000 bar. High degree of reliability & precision required as any error can cause big explosion.

RS 485 MODBUS allows cascading up to 31 data-loggers on a single party line. Data is stored in CSV format files, which can be easily imported to MS Excel or any other database. Data logging can be done in synchronization with Charger cycle. Time based Data logging also provided. Cycle continuation in case of Power failure. Storage capacity of 31 samples per channel.   Salient Features: Measures 12 or 24 Battery Voltages in the range ± 3 V each. (± 20 V optional) Measures 1 Current Channel using Shunt feedback of 75 mV. Data logging events :- RTC based / External input / Time interval based and Intelligent AH based. LCD operator panel for “On-the-Spot” monitoring & control of data-logger. MODBUS party line connectivity to central computer.