Cleanster Machines Chinchwad, Pune, Maharashtra

Dunking washers are compact, simplest and most cost effective cleaning method.  The working principle is based on cleaning the parts inside the cleaning liquid media by means of a simple and reliable pneumatically operated dunking platform with an adjustable stroke feature for vertical reciprocation. Solution/ Air agitation can be provided for better effect  The process cycle is fully automatic and timer controlled for ease in operations. Designed to operate at ambient and with temperature controlled hot liquids. The washers are insulated for temperature controlled applications. They can be fitted with re-circulation systems, filtration systems and much more as per the process requirement. These washers can be customized for multi-stage usage, with ultrasonic energy combined, mechanical agitation for effectiveness and efficiency in the cleanliness.

R 7272 CLEAN ( ROTARY TABLE SPRAY WASHERS, TOP LOADING SPRAY WASHER ) The R 7272 - Clean is an industrial quality, water based cleaning machine built for tough cleaning needs  These machines have been developed to provide effective, fast and economical cleaning.  Stainless steel construction provides a lifetime of reliable performance.  Multi-tier filtration system with disc type oil skimmer to take out the floating oil. Machine can be incorporated with following basket sizes, 250mm, 600mm, 800mm, 1000mm and upto 1300mm dia. These are well equipped as standard but also available are various optional extras to bring better cleaning quality benefits, handling and productivity who have very specific requirements above and beyond the standard specifications. Suitable for parts machining industries, general engineering and maintenance processes. Rotary Basket Type Cleaning Machine  R7272 models are designed for aqueous cleaning and degreasing of small- to medium-size work pieces. Larger parts are placed directly on the cabinet-mounted, non-retractable turntable, while small parts are batch-loaded into baskets to be processed. This front-loading industrial parts washer combines pressure, heat and an aqueous cleaning solution to clean and degrease your parts in minutes. R 7272 also feature a large-volume solution tank, which reduces the likelihood of foaming by reducing agitation through pumping action, and also helps to settle contamination. The R 7272 requires limited floor space and is ideally suited to lean manufacturing cells or maintenance and repair centers. R 7272 turntable spray washer is available in a single stage configuration wash-and-rinse stage. Design features such as low-maintenance pumps, digital temperature controllers and cycle timers are standard on R 7272 turntable parts washers. The R 7272 washers can easily be customized by choosing from a variety of available pre-engineered options.

  FEATURES & BENEFITS: Based on similar construction to the low profile Type40 conveyors, these low cost belt conveyor constructed with slotted aluminium profiles. The frame is based on an 80mm thick aluminium extrusion. The modular components that compliment the aluminium system allow for fast conveyor build and for easy changes to future design if the customer requires. These belt conveyors are suitable for a wide range of handling projects where a robust structure is required. Manufactured from aluminium extrusion profile with steel belt support tray the Type80 combines strength and versatility. These conveyors have a shaft mounted geared motor as standard. The belt is self tracking. TECHNICAL DETAILS: Up to 10kg weight capacity per linear metre Belt width from 36mm to 996mm as standard  Maximum 12M long Self tracking belt Adjustable speed and other control options available Extruded aluminium profile frames and adjustable support legs. Shaft mounted geared AC motor drive system as standard

PAPER BAND FILTER  The paper band filter is a combination of a wire supported mesh with straight rod conveying the filter paper as the filtration medium. This is the fully automatic & includes a clean coolant tank, dust bin, non woven synthetic filter fabric (normally called as filter paper) driving system, control system.  Flow rates from 40 to 850 litres/min.  Various grades of filter media. Integral coolant pump option Gravity feed from as little as 400mm from floor level. APPLICATIONS :-  For the separation of particles from all types of liquids.  Machines such as grinding machines, washing machines,lathes, rotary and inline transfer machines, honing machines, tube drawing machines, process waters and all types of solidsliquid separation.  Water treatment and effluent control, etc. ADVANTAGES:-  Low Running Costs The power required is minimal, as the filter only operates when the filter medium is contaminated, so only operates a few times a day. Rolls of filter paper may last many months and are competitively priced.  Easy to Install The unit is free-standing and only needs gravity inlet connection, return pipework to the machine (flexible or rigid pipe) and a mains electrical connection. In all, three to four hours work.  Liquid Life Coolant life is greatly extended with reduced topup.  Bacterial growth is inhibited by the efficient removal of contamination  Labour Saving The roll of filter paper and collection bin only require occasional attention. PRINCIPLES OF OPERATION:-  The coolant enters the filter via a flow dispenser and falls directly onto the filter media bed, which is retained in a pool state by an endless steel mesh belt. The coolant passes through the media which retains the solids and flows directly into the clean tank where it can be pumped back to the machine head. When the media is contaminated, the liquid level rises raising with it a ball float, which in turn actuates a switch and causes the endless belt to move forward via a reduction geared unit. The contaminated filter media is discharged into a waste bin. Whilst the belt is moving forward, the clean media is brought on, thus allowing the coolant to pass freely and the float to fall.

OIL SKIMMER  An oil skimmer is a machine that separates a liquid from particles floating on it or from another liquid.  hese technologies are commonly used for oil spill remediation but are also commonly found in industrial applications such as removing oil from machine tool coolant and removing oil from aqueous parts washers.  The working principle is based on a linear movement of parts through the process; parts are conveyed through the different stages of the process at controlled and changeable speed. Parts can be moved in continuous or indexed for precision cleaning of holes and recesses. Conveyors can be designed in many ways with steel belt, chain and rod type to carry parts or baskets and with necessary parts holding fixtures. Dedicated pneumatically operated reciprocating pressurized spray manifolds with wrapping effect for precision cleaning to attain cleanliness values and to suit parts and the process requirement. Drying systems using air knife with low compressed air consumption or regenerative blowers at an elevated temperatures for water dry off effect.  A common application is removing oil floating on water. Suitable for manufacturing, automobile and aeronautical industries.

OIL COALESCER This type of system is normally used to remove tramp oil from the base fluid or coolant in agitated form.  Oil has lesser density as compared to water. So, if any reason mixes them with water or water based coolants they float on the surface when the mixture is made stable. This is very basic method of removing tramp oil from the water or water-based coolants. To avail this characteristic of oil the stable zones are specifically prepared in the fluid handling systems.  But if the fluid is in agitated form then tramp oil cannot get sufficient time to float on surface and hence specific systems are necessary. COALESCING is one of the methods adopted to remove tramp oil from such fluids. The tramp oil is in form of small goblets scattered in the fluid. Unless these goblets come together and form a globule it won’t float on the fluid surface.  For achieving formation of globule of the oil, the fluid is passed through the layers of material, which has affinity to oil. The fluid from which oil is to be separated is passed at a very slow velocity through the layers of this material. The velocity reduction is achieved by diverting fluid through no. of partitions. During the passage the goblets of oil gets attached to the surface of coalescing material and form big globule. This globule floats on the surface, from where it is taken out to drain.  As in case of filtration of the suspended solids the stage filtration is done to achieve required degree of fine filtration. This reduces load of contaminant on the fine filter element. Similarly in case coalescer type oil removal system coarser coalescing and dense coalescing pads are used to have finer separation. Properties :-  Loss of cooling & wetting properties.  Depletes emulsifier  Nullifying rust-inhibitor Application:-  Component washing machine.  Machine tool coolant tank .  Effluent treatment plant .  Waste water treatment plant . . Silent Feature  Suitable for all type of oil namely hydraulic oil ,lubricant oil , cooking oil etc.  The unit are compact & trolley mount hence offer high mobility.  Remove oil in offline mode.  System uses no filter, no additional special parts, hence no replacement or recurring cost.

RUST PREVENTIVE DUNKING These are high performance in-line conveyor washers for continuous cleaning of parts and used for higher throughout.  Packaged in single and multi - stage process with single parts or parts in batches. The working principle is based on a linear movement of parts through the process; parts are conveyed through the different stages of the process at controlled and changeable speed. Parts can be moved in continuous or indexed for precision cleaning of holes and recesses.

INTRODUCTION In the cleaning industry, components and systems must be leak tested to ensure that cleaning leakages are below specified limits. THE THREE BASIC FUNCTIONS OF LEAK TESTING ARE 1) determining if there is leakage or not (detection), 2) measurement of leak rate and 3) leakage location. There are many methods and types of test equipment for solving these problems, but unfortunately there is no single technique that fits every situation. Each test method is suitable only for a specific leak rate or for fixed forms and technologies. In most instances where leak detection is used, explicit leak rate measurement is not required, but the system must be able to recognize if the leak rate is above or below a specified level. This reference limit depends on the maximum acceptable leak rate, consistent with the reasonable working life expectation for final products, and, especially in certain countries, on rules and regulations constraints 2 LEAK TESTING METHODS A leak can be defined as an unintended crack, hole or porosity in an enveloping wall or joint, which must contain or exclude different fluids and gases allowing the escape of closed medium. Critical leak spots in closed systems are usually connections, gaskets, welded and brazed joints, defects in material, etc. 2.1 WATER IMMERSION BUBBLE TEST METHOD The water-immersion bubble test, also called "bubble testing" or "dunking", is a traditional and relatively primitive technique of leak detection. It consists of immersing a charged or pressurized part, usually with high-pressure dry air or nitrogen, in a water tank and watching for escaping bubbles. The larger and more frequent the bubbles, the bigger the leakage. 2.2 SOAP SOLUTION BUBBLE TEST Instead of submersing the part in water, the pressurized unit to be tested is sprayed with a soap solution and the operator is able to see the bubbles formed by gas escaping from where the leak is. Soap solutions are available in many different types. Some have a brush applicator and others have a dabber (an absorbent ball attached to a stiff wire inside of the cap.) Some brands may even have a spray applicator to quickly cover large areas of tubing in a short amount of time. This is an advantage but is also messy and time consuming to clean up. Some soap solutions even have an antifreeze base to prevent them from freezing in the winter time. Others may have a lower density to make them even more sensitive to very tiny leaks. This method has a higher sensitivity than water immersion. 2.3 PRESSURE DECAY TEST This method consists of pressurizing the system with a high pressure gas, usually dry air or nitrogen. Then the part is isolated from the gas supply and, after a stabilizing period, its internal pressure is monitored over time. The pressure drop Δp is measured in the time Δt. If the pressure in the system drops fast, there is a large leak present in that component or section of the system. If the system’s pressure drops slowly, there is a small leak present. If the pressure remains the same, that component is leak-free. 2.4 VACUUM DECAY TEST OR PRESSURE RISE TEST A vacuum decay test or pressure rise test works in the opposite way of the pressure decay test. This method involves evacuating the part to suitably low pressures and, after stabilizing the pressure, measuring the increase in pressure caused by test media entering the part. Only parts that are able to withstand external pressure can be tested in this way(e.g. thin-walled plastic parts cannot be tested due to the danger of collapsing).

R5272 ( FRONT LOADING ROTARY /FIXED TABLE TYPE SPRAY WASHER WITH RINSE STAGE ) R 5272 series type cleaning machine are multi - stage, single chamber design built for automatic washing rinsing with water based cleaning media followed by drying operation.  The constructional details and features of the R5272 are based on the single stage Rotary/fixed basket type but for the single /twin tank with multi tier filtration system for efficient pressure filters are installed to prevent nozzles blocking, which could otherwise reduces the cleaning performance. separate spray circuitry. For easy loading & unloading the platform is provided which is attached to chamber. R5272 is available in closed as well as in open system .  The wash processes are as 'high pressure clean - Rinsing - Drying' with intermittent dwell time for wash liquids to flow back to tank. The system is controlled by PLC with HMI or relay logic to set the parameters as per the process requirement with two hand safety for operator safeties. These washers can also be customized for surface treatments prior to painting process. Suitable for medium sized to large size parts, machined bodies and batch type production Operation of the machine In 5272 series The parts to be cleaned are sprayed with a high flow via the spray bars, which rotate/ fixed either through spray pressure or a mechanical drive. The spray bars are mounted with flat pattern nozzles, which provide efficient cleaning results. The machines are fully insulated with stainless steel panels, and therefore the wash water can be heated up to 90°C. Normal working temperature is from 60 -70°C.

(DUMMY CONTENT)  An oil skimmer is a machine that separates a liquid from particles floating on it or from another liquid  hese technologies are commonly used for oil spill remediation but are also commonly found in industrial applications such as removing oil from machine tool coolant and removing oil from aqueous parts washers.  The working principle is based on a linear movement of parts through the process; parts are conveyed through the different stages of the process at controlled and changeable speed. Parts can be moved in continuous or indexed for precision cleaning of holes and recesses. Conveyors can be designed in many ways with steel belt, chain and rod type to carry parts or baskets and with necessary parts holding fixtures. Dedicated pneumatically operated reciprocating pressurized spray manifolds with wrapping effect for precision cleaning to attain cleanliness values and to suit parts and the process requirement. Drying systems using air knife with low compressed air consumption or regenerative blowers at an elevated temperatures for water dry off effect. Suitable for manufacturing, automobile and aeronautical industries.

Dunking washers are compact, simplest and most cost effective cleaning method.  The working principle is based on cleaning the parts inside the cleaning liquid media by means of a simple and reliable pneumatically operated dunking platform with an adjustable stroke feature for vertical reciprocation. Solution/ Air agitation can be provided for better effect.  The process cycle is fully automatic and timer controlled for ease in operations. Designed to operate at ambient and with temperature controlled hot liquids. The washers are insulated for temperature controlled applications. They can be fitted with re-circulation systems, filtration systems and much more as per the process requirement. These washers can be customized for multi-stage usage, with ultrasonic energy combined, mechanical agitation for effectiveness and efficiency in the cleanliness. Suitable for pre - cleaning of complex shape components, surface treatments like de-greasing, de-rusting, phosphating, passivation, rinsing, rust preventive. application and more. A variety of configuration meets all customers requirement. Modular arrangement according to product requirements. Ultrasonic equipment with multi frequency technology for the different sensitive products. Flexible integration into the production process (In Line solution). Process related flexibility of cleaning line and application. Well proven components. Graphically designed. control system Lower investment costs through standardization. Adjustment of investment costs to the shortened product lifecycles Design and user friendliness Industrial units in different sizes and options From manual units to fully automatic versions with transport robot. - Elma x-tra line can be extended step by step according to your needs and available budget. Modular cleaning system for different cleaning requirements Extensive range of options and peripheral devices Short delivery time. Plug & Clean. Choise of different cleaning programs in connection with transport system. Interchangeable units and options for later modification and upgrade of cleaning requirements possible.

CONVEYORISED COMPONENT CLEANING MACHINES TWO STAGE AND MULTISTAGE CLEANING. R 3272 Series high performance in-line conveyor cleaner for continuous cleaning of parts and used for higher throughout.  Packaged in Two and multi - stage process with single parts or parts in batches. The working principle is based on a linear movement of parts through the process, parts are conveyed through the different stages of the process at controlled and changeable speed. Parts can be moved in continuous or indexed for precision cleaning of holes and recesses. Conveyors can be designed in many ways with steel belt, chain and roller type to carry parts or baskets and with necessary parts holding fixtures. Dedicated pneumatically operated reciprocating pressurized spray manifolds with wrapping effect for precision cleaning to attain cleanliness values and to suit parts and the process requirement. Drying systems using air knife with low compressed air consumption or regenerative blowers at an elevated temperatures for water dry off effect. PlC based control panel with necessary safeties and interlocks incorporated for smooth functioning of the system. Suitable for manufacturing, automobile and aeronautical industries. The R 3272 Cleaner is a through feed machine, so parts are processed continuously. The R 3272 Cleaner is designed, so it can be placed directly in the production line or used in conjunction with a robot for a continuous cleaning of parts day and night. Therefore the R 3272 Cleaner can make the logistics in your business more efficient. Robustly constructed in stainless steel, the system has a large capacity, which means that it is capable of processing several tons of parts every hour. Noise and heat insulating panels are used in the construction of the Compo Cleaner, which greatly reduces the outer noise levels and enables the machine to carry out the required cleaning processes at high temperatures. Design and user friendliness The R 3272 Cleaner is designed totally in stainless steel both inside and out. To give the machine a more simple and neutral appearance, we have integrated a lot of components into the machine. In practice, this design means that there are few components outside the system, which could otherwise obstruct and inconvenience the machine operators. The system has a compact construction, which makes it easier to operate. On the outside, you will find only the control panel. From this it is easy to programmed and operate the machine and make various adjustments, such as setting the speed and temperature of the separate wash tanks. Wash day and night The R 3272 Cleaner is perfect for installation in any production lines, where machines have to run continuously for 24 hours. The machine is equipped with an efficient return flow system, which returns the cleaning solution through a filtration system to the wash tank. The wash water is continuously filtered and collects any loose debris from the components. On the pressure side of the pump system, efficient pressure filters are installed to prevent nozzles blocking, which could otherwise reduces the cleaning performance. Due to the modular construction of the R3272 Cleaner and the large selection of optional extra equipment, we can offer our customers a machine, which meets their exact requirements. As can be seen on the above drawing, the machine can be adapted to meet various requirements. The system can be manufactured to wash/degrease, rinse, passivate/ phosphate and/or dry components, so that they are ready either for the next stage in the manufacturing process or for dispatch.Example of wash, rinse and dry. The R3272 Cleaner is very maintenance friendly. It is designed with easy to remove panels, which provide easy access for servicing the machine. We have a large selection of different belts to suit most components. Steam condenser Mist collector, Oil separator, Oil skimmer disc/belt, Oil separator Pressure filter Inspection window Chemical dosing if necessary. For further information about extra equipment for the different machines, please contact Cleanster Machines. We will assist you by offering the best solution for your individual application.

Compact Band Filter The compact band filter is an upgraded version of regular paper band filter where the consumption of paper is very high and very low degree of filtration efficiency. The principle of our filter is by "Gravity + Hydrostatic Head " which is together offers the required pressure for the fluid media. These are automatic and compact design giving high filtration efficiency. These are suitable for high flow rate and dirt content and low operating cost. FEATURES:- We custom design the system according to the requirement. The capacity ranges that we can provide are between 100 liters per minute to 1000 liters per minute.

These Chain Conveyors are designed using optimum quality raw material and are widely demanded in various industries due to their compact construction. The chain of these conveyors is mounted with slats which are supported by single or double fiber chains determined by sprocket. These conveyors are also customized as per the requirements of client and are highly flexible. These chain conveyors have one or more endless chains on which loads are carried directly

FRONT LOADING & UNLOADING CABINET WASHER Cleanster Machine built cabinet type spray washing machine with rotary table and designed for large size and batch cleaning process, while retaining the cost-effectiveness of the equipment. Cabinet type cleaning machine are available in different turntable/ fixed square baskets sizes ranging from 600, 800, 1000, & 1200 mm dia. and have loading heights to meet the requirement of your process.  Cabinet type cleaning machine can be customized and is available in single chamber, common point load / unload with single or multi tank with multitier filtration system suit your specific application requirements. These equipments can be designed with independent component rotation/ fixed for specific parts. Programmable control panel with human machine interface (HMI). High Pressure Spray nozzles for internal cleaning. Suitable for large parts, machined bodies and batch type production. Operation of the machine :-  The parts to be cleaned are sprayed with a high flow via the spray bars, which rotate either through spray pressure or a mechanical drive. The spray bars are mounted with flat pattern nozzles, which provide efficient cleaning results. The machines are fully insulated with stainless steel panels, and therefore the wash water can be heated up to 90°C. Normal working temperature is from 60 - 75°C. Design and user friendliness:-  The R 6272 A is designed totally in stainless steel both inside and out. To give the machine a more simple and neutral appearance, we have integrated a lot of components into the machine. The system has a compact construction, which makes it easier to operate. On the outside, you will find only the control panel. From this it is easy to programmed and operate the machine and make various adjustments, such as setting the speed and temperature of the separate wash tanks.  At Cleanster machines our objective is to produce high quality, reliable equipment. Therefore we work carefully with all the details on our systems, but reliability is always the most important consideration. We also strive to make our machines look good. We design all our machines, so they appear functional and simple. Therefore you will find few external components on our machines. Noise of machines are minimized by integrating any noisy parts into levels the internal framework construction of machines and then using sound insulating panels. With Cleanster Machines you get a reliable and simple machine – with the functions you need. Our manufacturing philosophy is “The fewer the parts, the better the quality!” Wash day and night  The R 6272A Cleaner is perfect for installation in any production lines, where machines have to run continuously for 24 hours. The machine is equipped with an efficient return flow system, which returns the cleaning solution through a filtration system to the wash tank. The wash water is continuously filtered and collects any loose debris from the components. On the pressure side of the pump system, efficient pressure filters are installed to prevent nozzles blocking, which could otherwise reduces the cleaning performance.

FEATURES & BENEFITS: Based on similar construction to the low profile Type40 conveyors, these low cost belt conveyor constructed with slotted aluminium profiles. The frame is based on an 80mm thick aluminium extrusion. The modular components that compliment the aluminium system allow for fast conveyor build and for easy changes to future design if the customer requires. These belt conveyors are suitable for a wide range of handling projects where a robust structure is required. Manufactured from aluminium extrusion profile with steel belt support tray the Type80 combines strength and versatility. These conveyors have a shaft mounted geared motor as standard. The belt is self tracking. TECHNICAL DETAILS: Up to 10kg weight capacity per linear metre Belt width from 36mm to 996mm as standard  Maximum 12M long Self tracking belt Adjustable speed and other control options available Extruded aluminium profile frames and adjustable support legs. Shaft mounted geared AC motor drive system as standard