CRYSTAL ELECTRODYNAMIX PVT. LTD. Vadgaon, Pune, Maharashtra

Crystal Electrodynamix Pvt Ltd is a proficient manufacturers and suppliers of Ultrasonic Plastic Welding Machine, Ultrasonic Cleaning Machine, Ultrasonic tube sealing machines, Hot Plate welding Machine, Ultrasonic spot welding machines, Ultrasonic Converters 20 KHz, 30 KHz, 35Khz, 40Khz etc that are adequately designed and are in high demand in the market. Established in the year 2003, we have successfully achieved market credibility with our qualitative array of machines and unmatched services.

This machine is suitable for co-extruded plastic tubes & for Lami tubes. Can seal a tube with 50 mm diameter. Uniform & leak proof welding joint. Pneumatic speed regulator for sealing head & trimming head. Manual tuning with reading of "idling" & "welding power" on the instrument. Leveling screws provided on the ultrasonic assembly for easy settings & alignment of horn & anvil.

Voltage : 230 +/- 5 V AC single Phase

Specifications for ultrasonic plastic welding machine General Features: • This machine is suitable for co-extruded plastic tubes & for Lami tubes. • Can seal a tube with 50 mm diameter. • Uniform & leak proof welding joint. • High Efficiency Ultrasonic Sonicator. • Semi automatic operation. • Inbuilt trimming attachment. • Rigid frame construction • Pneumatic speed regulator for sealing head & trimming head. • Manual tuning with reading of "idling" & "welding power" on the instrument. • Ultrasonic test • Automatic controller • Triple time for delay time, welding time & holding time. • Welding pressure adjustable up to 6 bar • Microprocessor based controller. • Weld time, Hold time settable in the steps of 100 milliseconds. • Digital counter up to 100,000 counts—resettable. • Digital Bar graph to indicate tuning & energy during the welding cycle. • Leveling screws provided on the ultrasonic assembly for easy settings & alignment of horn & anvil.   Specifications of 1.2 Kw/20 KHz. Ultrasonic Tube Sealing Machine: Electrical Input: Voltage: 230 +/- 5 V AC single Phase. Current: 8 Amps. Max. Power: 1.5 Kw.   Output: 1. Frequency: 20 kHz. 2. Power: 1 200 watts. • Operating Frequency: 20 KHz. • Generator Dimensions: 580*430*150 • Feather Touch screen for parameter settings on the front panel. • Two line LCD display for parameter reading & setting. • Generator weight: 17 kg. • Co-axial Cable length: 3 meters. • Sealing & trimming Head• Mounted in Housing made up of 10 mm MS plates with Powder coating/plating • Rigid MS columns for support • Two pneumatic cylinders which operate sequentially. • Movable Sealing Horn & anvil   Machine Operation and Productivity:1. Auto cycle with Pneumatic System.2. Productivity : 12 to 15 Pcs per Minute.  

Applications:Most Suitable for Nylon 6, 66 Derlin, PP and other thermoplastic Circular Parts. Key Features: PLC controlled High speed Servo Motor ,Precise speed and Position control.Adjustable Speed , Pressure, Spin Time, Hold Time,Compact and rigid frame design.

Ultrasonic Processor probe Sonicator is a tool specially design for Pharmaceutical chemical labs various research Institute colleges and Universities. Ultrasonic generator use to produce High Electrical Energy Operating at a frequency of 20 KHZ and Ultrasonic Power 150 watts

Features:1. PLC HMI Controlled Machine.2. Safety Screen for operator safety.3. Digital Pressure controlled4. Safety Interlock ( Pressure , Temperature)   • PLC and HMI Controlled Machine • Safety Screen provided for operator Safety • PID Temperature controller to maintain the correct temperature of the heating elements • Pneumatically operated machine with Festo make Cylinder • Replaceable Teflon sheets will be provided on top & bottom of the heater block to avoid  sticking of the component to the heater • Teflon Coating Hot Plates.• Sturdy MS frame with powder coating. • The cycle starts by pressing the 2 hand push buttons • Logic controls will be through PLC ( Fuji Electric Make) • MCB will be provided for input supply • Acrylic sheet framework will provide for machine. • Temperature Interlock and All possible Interlock will be provided to Machine.• Electrical Input Voltage: 230VAC + 2V Single Phase • Pneumatic: Air Supply: 4 to 6 CFM @ 3bar pressure. • Timer and relay logic control operation • Leak proof joining All machined parts in general will be Blackened/Nickel plated • Fabricated parts will be powder coated as per your color scheme • Relays will be provided for all output from PLC. • All actuators & indicating lamp will be of TECHNIC / IDEC make

Ultrasonic Processor probe Sonicator is a tool specially design for Pharmaceutical chemical labs various research Institute colleges and Universities.   Ultrasonic Processors   Ultrasonic generator use to produce High Electrical Energy Operating at a frequency of 20 KHZ and Ultrasonic Power 150 wattsS.S. velocity Horn fitted with PZT Crystals (Transducer Element). this velocity Horn assembly convert the electrical energy fed from the Ultrasonic generator to Mechanical Vibrations at the rate of applied electrical frequency. The amplitude of this Mechanical vibration are magnified by this Frequency Horn Used for The Processing Application   Features:• Low transducer losses permit maximum cleaning action. • Modular generator for easier modification / Servicing • Rugged and easy to clean stainless steel Probe. • Extensively protected electronics circuits for longer and safe operation. • Frequency 20 KHz • Wattage: 1000 watt.• Sample Capacity : 1000ml-7000ml• One Year Warranty   Principle of Ultrasonic Processor High frequency vibration is produced by high frequency horn which is immersed into the liquid to bath processed. The vibration gives rise to millions of intense microscopic vacuum bubbles which form implodes at very high rate (Twenty thousand Times per second) this phenomenon is called as cavitations. This gives rise to intense local Pressure waves micro straining of liquid round the point of collapse. This turn produces High share gradients which is responsible for the below stated application.   Advantages: • Homogenization, Micro Fined Emulsion.• More stable compares to other processes• Very flexible. It can easily be transferred from one batch to other without intermediately  operation like emptying; cleaning and refilling Ultrasonic Processor can be transported  to various locations to sample operation.      

• plc controlled with hmi.• pid temperature controller to maintain the correct temperature of the heating elements• power supply: 230 vac, 50 hz, single phase @ 1.5 amp.• pneumatically operated machine.• air supply: dry & clean air @ 6 bar pressure.• air consumption: 3 to 5 cfm• consumables: heaters, heating elements,• sturdy ms frame with powder coating.• pneumatic / hydraulic cylinder for heating element movement• productivity: 2 to 4 pieces per minute.• copper tube nozzles with chilled air for cooling of the heat staked points.• plc controlled with hmi.• safety curtain for operator safety..

Heat insertion is the process which finds applications in joining plastic parts. Thermoplastic parts as such are too soft to sufficiently hold threads and offer tight joints. To overcome this problem threaded inserts of brass or steel are added post molding.Heat Insertion is a process wherein a heated thermal tip embeds a metal insert into a plastic application Used for assembly of metal parts with plastic parts permanent Such parts used in automotive for fasting with metal parts in Vehicles   CRYSTAL ELECTRODYNAMIX PVT LTD Specialize for in Application Of 1. Foot Board - Bolt inserts2. Intake manifolds - Nut Inserts3. Washer Tanks - Bushes4. Radiator Tank - Bushes   For heat insertion the brass or steel part to be inserted is preheated to temperature specific to the part and then pressed in the hole on the plastic part, which results in melting of plastic in the narrow zone, which flows in the knurls provided on the insert. The plastic is re-solidified by cooling, completing the assembly which results in much better mechanical properties.