Custom Carbon Steel Grip Plug
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This featured grip plug is a critical aerospace part and is composed of 4140 stainless steel that was heat treated to 32-38 HRC. To manufacture the insert, a variety of CNC Swiss Turning processes were applied. Using a SR-32J Star Swiss type lathe with live tooling, we turned each side and turned the start of the lead thread to a chamfer of .06 x .45 degree with the M14 x 2.0 for the major diameter and pitch diameter, and with a thread relief having 2 radii of .060″. Next, using the machine’s y-axis capability with live tooling, we milled two .670″ wrench flats into the stem. Throughout the machining process we maintained tight tolerances of +.001″/-.005″, with features on a common axis to be GD&T run-out of .010″ max. To conduct inspection we relied on an OGP touch probe and a vision system CMM, as well as micrometers, a custom thread gage, a drop gage, and a digital optical comparator. The final Grip Plug featured .875″ round bar stock, with a .786″ outside diameter and a thread relief diameter of .450″. We then labeled each carton with part and lot numbers, as well as the quantity. Packaging was limited to 50 parts per box, in accordance with aerospace bag and tag requirements. Included in each order was a raw material certification, complete with chemical and mechanical properties, and quality control verification. The project took 4 to 6 weeks to complete, and was then shipped to our PMA client for use in the aerospace industry.
Ear Plugs
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In many industries, workers are exposed to a high level of noise. Normal tolerance of human body is about 80 to 85 dBs. Researches have made us quite aware that the workers who are exposed to such noise abuse, for a long time are subject to irritation, fatigue, loss of concentration, anxiety, disorientation, rise in blood pressure & heart beats & ultimately total DEAFNESS resulting in loss of their efficiency and directly affects company’s productivity. KATALIST Safety Systems is a priority sector manufacturing registered S.S.I. Unit No. 270251115107 Dtd. 26/12/2014. Before we introduced “LoBel” earplugs, market had various brands of Ear Plugs with some or the other problem. “Sponge type Ear Plugs” - which maximum industries were using, owing to its absorbing and porous structure, threaten contamination & infection of tender ear skin.
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