FIXED And VARIABLE NOZZLE DESUPERHEATER
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Variable Nozzle Desuperheater are provided for accurate temperature control & Selection best on process parameters requirement. These are designed, engineered and manufactured in house which ensures high quality. Fixed Nozzle Desuperheater: The Simplest Design in De super heater family Mainly used when the pressure difference between the main steam line and spray water is high Inline type assembly for steam line size 6" NB and above Mini cooler for steam line size up to 4" Maximum Turn down 4:1 Variable Nozzle Desuperheater: Best Design in Desuperheater family Constant pressure drop across the nozzle High turn down up to 20:1 Better downstream temperature control
Steam Desuperheaters
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The most practical way of reducing the superheat value of steam is by the direct addition of water. To achieve temperature stability of the conditioned steam and prevent thermal shock in downstream pipes, cooling water must be atomized. It is also necessary to have a correct mix of superheated steam and cooling water.
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Rotary Vacuum Evaporator
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Evaporator System
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We manufacture high quality Evaporator Systems. The Evaporator Systems made by us are meant to prepare the concentrate or the paste from the concentration of the juice or the pulp. The system is made vacuum thereby lowering the temperature. There is a condenser to collect the water vapors formed out of the product. Condenser is circulated with the cooling tower water for condensation of the vapors. Capacity 200 kg per hr evaporation rate to 3000 kg per hr Features High performanceHighly durableEasy to operateLow maintenance
Industrial Evaporator
45,000 Per Square Meter
Falling Film Evaporator
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In falling film evaporators the liquid product usually enters the evaporator at the head of the evaporator. The product is evenly distributed into the heating tubes. A thin film enters the heating tube and it flows downwards at boiling temperature and is partially evaporated. In most cases steam is used for heating the evaporator. The product and the vapor both flow downwards in a parallel flow. This gravity-induced downward movement is increasingly augmented by the co-current vapor flow. The separation of the concentrated product from its vapor is undergoing in the lower part of the heat exchanger and the separator.Falling film evaporators can be operated with very low temperature differences between the heating media and the boiling liquid, and they also have very short product contact times, typically just a few seconds per pass. These characteristics make the falling film evaporator particularly suitable for heat-sensitive products, and it is today the most frequently used type of evaporator.
EXPERIMENTAL STEAM POWER PLANT
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The test rig consists of suitable equipment for performing experiments to measure the steam turbine efficiency, steam quality, and flow rate and condenser effectiveness. The turbine is suited for operation with a 300kg/hour, 10bar saturated steam supply. Steam turbine: The turbine is a single stage impulse turbine with two stainless steel nozzles. The blades are also made of stainless steel to ensure high reliability. The turbine is of vertical split case design to provide easy serviceability. Separating and throttling calorimeter: Consists of well insulated separating and throttling chambers made of MS pipes with suitable piping, valves, thermometer and pressure gauges. A condenser is included to condense the sampled steam and measure its actual mass. Condenser assembly: Consists of a shell and tube type condenser and a 3.0HP monoblock pump set (440Volts, 3 phase, 50Hz) to circulate the cooling water. An orificemeter with pressure gauges and thermometers are fixed in the cooling water pipeline to measure the flow rate and temperature rise. Suitable piping and valves are provided to connect the turbine exhaust to the condenser and atmosphere. The steam flow rate is determined by measuring the condensate. Other accessories: Suitable 25mm piping (not exceeding 3.0m) and control valve to connect the turbine with the calorimeter and to the boiler. Necessary pressure gauge is provided to measure turbine steam inlet conditions. A digital tachometer is provided to monitor the turbine speed. Loading Device: The steam turbine is coupled to a 3000 rpm, 1KW, 220 Volts, generator on a strong base plate. A panel board consisting of ammeter, voltmeter and a row of bulbs is provided. With a steam flow rate of 300 kg/hour 10 kg/sq.cm saturated conditions, the turbine will produce Boiler Details: Steam Boiler of capacity 300 kg/hr., (made by Elite Boilers, Pune or equivalent) with working pressure of 15 kg/cm2 model “STEAMPACK- 300” (f & a 30° C) LDO/HSD fired. As per ERECTION OF 300Kg/hour Boiler and Supply of accessories. Suitable Water Tank (sintex tank)–1000 ltrs Suitable Fuel Tank (MS tank) - 100 ltrs Suitable Chimney – 1 No (4 Meters Long) Suitable Water Softener – 1 No. Water Line from Softener to Tank, water tank to boiler Fuel Line from Fuel Tank to Burner and back Steam Line to Steam Turbine Condensate Drain Line Softener and water Pump Other accessories required for the steam turbine test rig: 1. A suitable sump tank of capacity at least 10,000 liters is required for the condenser cooling water supply. Existing lab sump if it is of sufficient capacity can be used for this purpose. Necessary GI piping to connect the condenser pump to the sump and the condenser and return trenches are to be provided by the college. 2. Necessary foundation for the turbine, condenser, and boiler. Optional: Cost of cooling tower (instead of the sump tank) – Rs.55,000 (Rs. fifty five thousand only) Feed Pump Motor, Blower Motor and oil Pump 2) STEAM BOILER CONSTRUCTION It is designed on forced circulation Heat Exchange principle fabricated out of high temperature resistant seamless tubes, once through spiral coil nest is arranged to give 3 clear passes of flue gases forms combustion zone. It ensures for optimum rate of heat release and maximum heat transfer and low stack temperature. It is ultimately placed in double shell on study steel frame for quick and easy installation. 3) SHELL AND COIL ASSEMBLY Inner & Outer shell, Aluminium foil in between two shells to act as heat retarder, Nest of once through spiral coil to give 3 clear pass and Top & Bottom refractory block. 4) BURNER, BLOWER & OIL PUMP ASSEMBLY Centrifugal Blower coupled with motor, vertically downward position placed burner complete with nozzle, nozzle holder, diffuser plate, ignition electrodes, photocell, sight glass & solenoid valve. Gear oil pump coupled with motor, Oil filter and Pressure gauge. 5) FEED WATER ASSEMBLY Positive displacement type piston pump coupled with motor, pulley, V-Belt, Pump safety valve & Non-return Valve. 6) MOUNTINGS, FITTINGS & INSTRUMENTATION · Main steam stop valve · Steam Auxiliary valve · Safety Valve · Blow down valve · Steam trap · Non return valve · Strainer · Oil, water & steam pressure gauge with isolating valves · Temperature Indicator cum controller · Flue gas controller · Steam pressure switch · Audio Alarm · Oil filer · Ignition Transformer 7) ELECTRICAL PANEL It is mounted on the front side of the boiler at a convenient height, is prewired and complete with starters, push buttons indicating lamps all duly labeled, fuses, O/L relays, contactors and sequence controller. 8) ACCESSORIES Air blower Water pump (Feed Water) Fuel pump Pressure control : Through HP/LP cutout, Solenoids, pressure switches 9) INSULATON The steam line connecting the Turbine will be well insulated. 10) FINISH Red oxide primer and one coat of enamel paint 11) BASE Strong Channel Base, Houses all parts of boiler 12) SOFTENER Water softener suitable for softening raw water up to 200 PPM of CaCO3 complete with inter connection piping, valves, Filter, Resin, Pressure Gauge, Ejector & brine tank 13) Fuel Tank: 100 liter capacity MS fuel tank 14) Feed water tank: 1000 liter capacity sintex tank 15) Piping: Water line, fuel line, steam line (blow down line and line to connect boiler with turbine, etc) 16) Thermal lagging for steam pipes 17) Flue gas arrangement - Chimney 4 m height chimney
Steam Desuperheater
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We are actively involved in the fabrication of superior quality Steam Desuperheater. Over the years we have mastered the technique of designing unmatched designs of Steam Atomizing Desuperheater. The use of finest grade raw materials ensures the durability and reliability of our Steam Desuperheater. We are well reckoned as one of the prominent Desuperheater Manufacturers in Pune, Maharashtra. Features Highly reliableEasy to useEffortless maintenanceExtremely durable
Industrial Evaporators
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Industrial Evaporators, chiller system, Dairy Plant, Industrial Evaporator
Forced Circulation Evaporators
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Forced Circulation Evaporators, Boiler Heat Exchangers, Carbon Storage Tank
Thin Film Evaporators
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Thin Film Evaporators, Industrial Heat Exchangers
Evaporators
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Evaporators, static mixers, potato products
steam power plants
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steam power plants, Industrial Steam Boiler, Bulk Storage Tanks, Vessels