Excel Project & Technology Bhosari, Pune, Maharashtra

Excel Project , Ribbon Blender are mostly used by Chemicals, Plastic, Pharmaceutical, Paints and food industries. The Ribbon Blender does homogenous mixing of powder and semi-wet material of different densities. The ribbon blades of different designs are used to suit the need of different materials. The Blender consists of a Semi-cylindrical shell inside which rotates a Shaft fitted with spiral inner and outer ribbons.

Ribbon Blenders are fabricated in capacities ranging from 50 litres to 5000 litres in MOC Mild Steel and Stainless Steel. Ribbon Blades can be designed in single part and two parts as shown in the picture. The outer ribbon blades pushes the material at the centre of the container and simultaneously the inner ribbon blades pushes the material at the either ends of the container.

Excel Project, Manual Top Discharge type of Centrifuge is the basic type of Centrifuge for solid liquid separation. It contains Basket which is dynamically balanced in which a filter bag is placed which retains the solid within the basket. The discharge of the solid cake is from the top which is done manually. It is a three point suspension under driven centrifuge. The main parts of the Centrifuge are Bearing and Shaft, Basket, Drive and Brake.BEARING AND SHAFT Heavy duty bearing is chosen to withstand vibratory load and centrifugal forces duly fitted in bearing housing. The bearing housing is so designed and filled with grease ensuring long maintenance free performance. The shaft is made up of suitable material and duly balanced independently without the basket for higher accuracy. BASKET The basket is made up of adequate thickness so as to withstand the loads caused by the centrifugal forces developed by material in the basket. It is perforated and duly balanced. The basket bottom is made up of Mild Steel and lined at the inner surface by Rubber or Stainless Steel as required. DRIVE The drive consists of Motor mounted at the basket casing driven through V belt with provision of tensioning the belts. The Centrifuges are fitted with Mechanical Clutch pulley at the motor shaft.BRAKEThe Centrifuge are fitted with external shoe brake with brake liners. The brakes are heavy duty type designed to bring loaded basket to stop quickly. 

  Reaction Vessel is one of the most important equipment of any chemical, food, drugs, dyes and allied industries. There are various types of reaction vessel viz jacketed, Limpet coil in Body flange or Welded Types, Top open type, Top dish type etc.We manufacture Reaction Vessel with capacity ranging from 100 litres to 20,000 litres in Material of Construction Stainless Steel & Mild Steel and Rubber lined depending on the requirement of the Material to be processed. LIMPET COIL VESSEL: Limpet Coil can be made of Mild Steel or Stainless Steel as perthe application of the user LENTON ASSEMBLY Lenton Assembly contains Bearing Housing with TOP Tapered Roller Bearing for High Accuracy and resistance to impact load & vibratory load and Ball Bearing at the bottom for smooth rotation. Stuffing Box is provided with Jacket for Cooling arrangement to give long life to Gland rope. Gland pusher is provided with Gunmetal Bush Bearing thus ensuring Minimized Friction giving longer life to the Gunmetal Bearing. Bearing Housing and Lenton Assembly are steel Fabricated made from M.S. Plates of suitable strength. LIMPET WELDING Limpet welding work is performed by using high grade filler rods depending on MOC of the Limpet coil to withstand design pressure.Drive System is specially Designed for Maintenance & Trouble Free Performance. 

Capacity : 100 litres to 20,000 litres

Reaction Vessel is one of the most important equipment of any chemical, food, drugs, dyes and allied industries. There are various types of reaction vessel viz jacketed, Limpet coil in Body flange or Welded Types, Top open type, Top dish type etc. We manufacture Reaction Vessel with capacity ranging from 100 litres to 20,000 litres in Material of Construction Stainless Steel & Mild Steel and Rubber lined depending on the requirement of the Material to be processed. JACKETED REACTION VESSEL : Jacketed Vessel can be made of Mild Steel or Stainless Steel as per the application of the user. LENTON ASSEMBLY : Lenton Assembly contains Bearing Housing with TOP Tapered Roller Bearing for High Accuracy and resistance to impact load & vibratory load and Ball Bearing at the bottom for smooth rotation. Stuffing Box is provided with Jacket for Cooling arrangement to give long life to Gland rope. Gland pusher is provided with Gunmetal Bush Bearing thus ensuring Minimized Friction giving longer life to the Gunmetal Bearing. Bearing Housing and Lenton Assembly are steel Fabricated made from M.S. Plates of suitable strength. JACKET WELDING: Jacket Closure Ring welding work is performed by using high grade filler rods to withstand closure ring tension STIFFENER RING : Stiffener Ring is provided on Inner Shell of Jacket in between Inner Shell and Outer Jacket to intensify main Vessel and to provide uniform circulation and minimize stagnation of heating or cooling medium. WELDING : Welding work is performed by Argon Arc process using Good Characteristic Filler rods on all S. S. Parts. M. S. Parts welding is performed by D. C. Arc welding process using suitable electrodes of Advani Oerlikon make. Drive System is specially Designed for Maintenance & Trouble Free Performance.

Contra Mixer as the name suggest works on the principle of Contra rotation of Blades for simultaneous beating and scraping operation. The mixer is highly versatile and mostly used for manufacturing toothpaste, creams, cosmetics and viscous products. The mixing Assembly consists of series of paddle type blades of appropriate shape to move the material back towards the center of the container. The paddle type blades are provided on the central shaft which runs through a hollow shaft on which other sets of blades are welded. Both the sets of blades intermeshes with each ther and rotates in clockwise and anti-clockwise direction respectively and one sets also scraps the container wall for thorough and uniform mixing of the material. The mixer is so designed to withstand high vacuum applied in the process for optimum mixing. Contra mixer is provided with a jacket for cooling or heating as per the application. We manufacture Contra Mixer with Capacity ranging from 5 litres to 5,000 litres in Material of construction SS 304 or 31 6

  Our Horizontal Pharma Peeler is a batch type automatic / semi automatic filtering centrifuge. The axis of rotation of the basket in this centrifuge is horizontal. It is ideally suited for a clean room installation - “through the wall” using a flexible membrane as required in pharmaceutical applications.    Operation:             Slurry is fed into the rotating basket using a feed pipe.  Washing (using a wash pipe) and dewatering cycles are carried out. Liquid is discharged through a     sloping discharge pipe at the lowest point.  Solids are peeled using a full-length knife and are discharged by gravity from a nozzle on the front    of outer body. The centrifuge is   designed to perform feeding, washing and peeling at maximum    speed depending on material characteristics. Best for a “through the wall” installation – with complete    separation of the process area    (feed,     wash,solid discharge)   from service area   (liquid outlet, motor, hydraulic power pack,    bearing housing). The entire bearing  housing is removable from the service area. Fully opening outer body giving full access to basket (inside, outside and rear), peeler knife, and     other inner parts for cleaning,inspection, validation and swab tests. Mounting on Anti vibration mounts – eliminating a heavy foundation Residual Heel removal for optimum solids recovery CIP for easy cleaning Entire operation in a Nitrogen blanketed atmosphere Self draining design for minimum retention of liquid High centrifugal force for fast filtration and low residual moisture VFD (Inverter) for flexibility and optimizing operation Optional Features Anti stick coatings on discharge chuteHydraulic clamping ring for outer body Cake monitoring system Complete automation using PLC

Excel Project, Bottom Discharge type of Centrifuge is the basic type of Centrifuge almost like Top Discharge centrifuge for solid liquid separation. If contains Basket which is dynamically balanced in which a filter bag is placed which retains the solid within the Basket. The arrangement for the discharge of the solid cake is provided at the bottom which is done manually. The discharge of solid cake is quick thereby saves on time and labour. It is a three point suspension under driven Centrifuge.The main parts of the Centrifuge are Bearing and Shaft, Basket, Drive and Brake. BEARING AND SHAFT Heavy duty bearing is chosen to withstand vibratory load and centrifugal forces duly fitted in bearing housing. The bearing housing is so designed and filled with grease ensuring long maintenance free performance. The shaft is made up of suitable material and duly balanced independently without the basket for higher accuracy. BASKETThe basket is made up of adequate thickness so as to withstand the loads caused by the centrifugal forces developed by material in the basket. It is perforated and duly balanced. The basket bottom is made up of Mild Steel and lined at the inner surface by Rubber or Stainless Steel as required.DRIVEThe drive consists of Motor mounted at the basket casing driven through V belt with provision of tensioning the belts. The Centrifuges are fitted with Mechanical Clutch pulley at the motor shaft. BRAKEThe Centrifuges are fitted with external shoe brake with brake liners. The brakes are heavy duty type designed to bring loaded basket to stop quickly.MATERIAL OF CONSTRUCTION The Centrifuge Material of Construction is Carbon Steel, Stainless Steel and Rubber lined     Technical Specification  

  Excel Project, Bag Lifting Top Discharge type of Centrifuge is the basic type of Centrifuge for solid liquid separation. It contains Basket which is dynamically balanced in which a filter bag is placed which retains the solid within the Basket. This bag can be lifted using chain pulley manually or motorised mode. Thus the discharge of solid cake is instant and fast, facilitating faster batch with less labour involved.The main parts of the Centrifuge are Bearing and Shaft, Basket, Drive and Brake. BEARING AND SHAFT The Heavy duty bearing is choosed to withstand vibratory load and centrifugal forces duly fitted in bearing housing. The bearing housing is so designed and filled with grease ensuring long maintenance free performance. The shaft is made up of suitable material and duly balanced independently without the basket for higher accuracy. BASKET The basket is made up of adequate thickness so as to withstand the loads caused by the centrifugal forces developed by material in the basket. It is perforated and duly balanced. The basket bottom is made up of Mild Steel and lined at the inner surface by Rubber or Stainless Steel as required.DRIVEThe drive consists of Motor mounted at the basket casing driven through V belt with provision of tensioning the belts. The Centrifuges are fitted with Mechanical Clutch pulley at the motor shaft.BRAKEThe Centrifuge are fitted with external shoe brake with brake liners. The brakes are heavy duty type designed to bring loaded basket to stop quickly. MATERIAL OF CONSTRUCTIONThe Centrifuge Material of Construction is Carbon Steel, Stainless Steel and Rubber lined.       Technical Specification