mobile transformer oil filtration plant
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During its operation of generating, transmitting and distributing power transformers give out heat which is absorbed by insulating oils. This oil has a tendency to absorb moisture from windings which leads to gradual deterioration of dielectric strength. Our filtration systems provide economical and efficient methods of purifying this lubricant. The unit consists of:Filter Unit, Indirect system of Oil Heating, Vacuum Dehydration / degasification Unit Condenser and condensate receiver Feed and delivery pump Piping & Valves Control Panel Components of Plant:The filter unit is a coarse strainer with a wire mesh filter element for retaining solid particles and a powerful magnet for retaining magnetic particles. It has round filter paper discs held under spring compression. Specially designed heaters with low watt density heat the auxiliary heating oil, which in turn heats the transformer oil maintaining a temperature of 70-80 C. The cylindrical external pressure vessel is fitted with various shallow drip trays and a specially designed spray pipe to increase surface area. The vapor from dehydration chamber is condensed in a condensate receiver of welded M. S. construction. There are feed and delivery pump of rotary gear type coupled directly with motors. Water Separator Collect the water produced. A centralized control panel has indicators for all electrical devices. Imported thermostat Thermometer for measuring temperature Pressure & Vacuum gauges Flow control indicator lectronic Float Control Electrical instruments, voltometers and ammeters Electrical overloads and overload releases for safety of motors.
Ultra Filtration Plants
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Ultra Filteration (UF) – Membrane Technology We make the Ultrafiltration Units of sizes and capacities from 500 LPH- 30,000 LPH as a modules.It is known fact about the Ultrafilteration that the porocity of 1.2mm-1.3mm dia Hollow fibers ( PES, PVDF ect.) is about 0.1 to 0.01 micron though there are membranes which ranges even lower than 0.01 microns. The uses of UF is mainly a part of Pre treatment for the Down stream units of RO systems.The UF works on either Dead End or Cross flow type configuration and also as Out to In or In to Out type configuration.Probable application area in the water Purification is for removal of Bacteria/virus micro organisms, as well as the fine suspended particles such as color/dyes ect.Also the removal of Colloidal particles such as Colloidal Silica in the boiler feed water, The dairy industry uses UF technic for Whey Proteins separation.Molecular weight cut off is the criteria for the selection of type of membranes.Along with the hollow fine fiber type membranes , the Spiral wound ( similar to Reverse Osmosis) membranes are also actively used in the UF plants.The UF needs periodic (every 40-50 minutes depending on the feed water conditions ) Backwashing of 30-50 seconds. Which is of course done automatically. The in side to Out configuration mostly needs The periodic Chemical Enhanced Backwashing or CEB, with High pH (10-11) Sodium Hydroxide plus Hypo Chlorite, followed by Low pH of ( 3-4) with help Citric acid or Dilute HCl. It is observed as per the design guidelines that The Out to In Configuration calls for Air Scouring and Hypo Backwashing instead of CEB. The CIP ( Cleaning in Place) is done generally for both, IN-OUT or OUT-IN configurations. Very similar to that of RO CIP cleaning procedure to Regain Flux.
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Transformer Oil Filtration Plant
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our oil filtration plants are used to remove impurities from transformer and switchgear oil such as moisture, dirt, air and other gases. This is a `low temperature and high vacuum` principle based equipment as per the international standards 6034 (1989) and its latest revision. We manufacture plants of variable capacities of 600 to 10000 lph which can be customized to special capacities if required by the clients. This plant takes the impure oil into the system through the inlet ball valve and then pumps it through by a positive displacement pump. A filter prior to this removes solid particles up to 1mm size and magnetic particles. After heating the oil up to 60°c it passes through the cartridge filters, where particles up to 5 microns are filtered. A specially designed vacuum chamber removes moisture, air and all the gases with the help of vacuum. The oil falls by way of gravity over the media inside forming a thin film of oil, exposing a larger surface area. The dissolved moisture and gases are evacuated and the oil is ready.
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