Kalpak Instruments and Controls Haveli, Pune, Maharashtra

Kalpak make Uniaxial compression tester is a universal application test apparatus useful for making studies involving load vs displacement measurement on any type of material. It is basically comprised of a variable speed motorized load frame coupled with state of the art digital load & displacement indicator.The front panel digital displays provide easy viewability during the test process. The load measurement is done using accurate & the linear transducer measures sensitive strain gauge type load cell & displacement. The load frame is basically a two column frame fitted with a upper platen which can be height adjusted to suit operation. The loading during testing is effected by raising the center ram.The speed of the ram is adjustable & controlled by the built in micro-controller as it is driven by efficient stepper motor & its digital drive. The unit has provision of the rs 232 compatible interface for pc communication. The data acquisition & analysis software for recording the load vs displacement data is available. It provides data in graphical as well as tabular format & also provides printouts of the test results.Applications : Road testing application – for cbr California bearing ratio test Marshall stability test Unconfined uniaxial compression test Soil testing application Quick triaxialtest Flexural strength of soil-cement specimens Punching test on clay block Rock & building stone testing Concrete, morter , tiles testing and many others Asphalt/bituminous material testing

Application Automotive Springs Alloy Springs Beryllium Copper Springs Belleville Springs Disk Springs Brush Holder Springs Clock Springs Clutch Springs Cold Wound Spring Compression Springs Conical Springs Die Springs Engine Valve Springs Extension Springs Flat Springs Springs Hair Springs Phosphor Bronze Springs Precision Springs Rubber Springs Stainless Steel Springs Tension Springs Valve Springsbration Absorption Springs Wire Springs

Application Automotive Springs Alloy Springs Beryllium Copper Springs Belleville Springs Disk Springs Brush Holder Springs Clock Springs Clutch Springs Cold Wound Springs Compression Springs Conical Springs Die Springs Engine Valve Springs Extension Springs Flat Springs Springs Hair Springs Phosphor Bronze Springs Precision Springs Rubber Springs Stainless Steel Springs Tension Springs Valve Springs Vibration Absorption Springs Wire Springs

Capacity : 25 Kg

Application Automotive Springs Alloy Springs Beryllium Copper Springs Belleville Springs Disk Springs Brush Holder Springs Clock Springs Clutch Springs Cold Wound Springs Compression Springs Conical Springs Die Springs Engine Valve Springs Extension Springs Flat Springs Springs Hair Springs Phosphor Bronze Springs Precision Springs Rubber Springs Stainless Steel Springs Tension Springs Valve Springs Vibration Absorption Springs Wire Springs

Application Automotive Springs Alloy Springs Beryllium Copper Springs Belleville Springs Disk Springs Brush Holder Springs Clock Springs Clutch Springs Cold Wound Springs Compression Springs Conical Springs Die Springs Engine Valve Springs Extension Springs Flat Springs Springs Hair Springs Phosphor Bronze Springs Precision Springs Rubber Springs Stainless Steel Springs Tension Springs Valve Springs Vibration Absorption Springs Wire Springs

Power : Uses 230v 50 Hz, 1000 Va

Application Automotive Springs Clock Springs Engine Valve Springs Rubber Springs Alloy Springs Clutch Springs Extension Springs Stainless Steel Springs Beryllium Copper Springs Cold Wound Springs Flat Springs Springs Tension Springs Belleville Springs Compression Springs Hair Springs Valve Springs Disk Springs Conical Springs Phosphor Bronze Springs Vibration Absorption Springs Brush Holder Springs Die Springs Precision Springs Wire Springs

Capacity : 1 Kg

Application Automotive Springs Alloy Springs Beryllium Copper Springs Belleville Springs Disk Springs Brush Holder Springs Clock Springs Clutch Springs Cold Wound Springs Compression Springs Conical Springs Die Springs Engine Valve Springs Extension Springs Flat Springs Springs Hair Springs Phosphor Bronze Springs Precision Springs Rubber Springs Stainless Steel Springs Tension Springs Valve Springs Vibration Absorption Springs Wire Springs

Kalpak computerized spring testing machine model kic-stm-xxx-c is ideal for quality control, r& d and process troubleshooting applications. kic-stm-xxx-c has rigid frame with motorized ball screw as loading member. The prime mover shall be heavy duty rated ac servo motor with variable speed servo drive of reputed make. The machine will be provided with 1 basic load cell of required capacity & optional additional load cells of lower capacity to cover the entire force range for your application. The displacement measurement is by encoder rotation. The system operates on single phase 230 volts, 1.0 kva max power supply & does not require pneumatic or hydraulic power supply. A suitable power adaptor can be made available at extra cost, if desired. The unit is standalone type with no necessity of compressed airwater & air conditioned enclosure. It is recommended to keep the unit in a clean room & avoid oil or dirt as far as possible. operation: the system is interfaced with pc by add-on usb data acquisition module. The operation of the machine will be controlled using the pc system and kalpak stm-c test software. The pc based system provides accurate and quick measurement and logging of parameters like load and displacement as per user test requirements. The testing parameters such as the speed, sample no., batch no., unit of measurement, load transducer selection etc can be programmed through pc key board. The test data and other user-defined data is processed by kalpak stm –c test software and displayed on pc monitor in a user-friendly manner.

    Servo Pneumatic Actuator : The Servo Pneumatic Actuator shall be 1 KN capacity max. with anti rotational fixture and displacement sensor for displacement measurement of actuator during testing.   Pneumatic Power Pack: The system shall be operated @ max. 6 Bar . All the necessary pre filter and lubricators shall be pre-plumbed.   Displacement Sensor: Absolute position transducer, max. range, 100 mm Accuracy better than 0.5% of the FS. Resolution infinite.     Software Suitable software for Tensile, Bending and Compression tests for fatigue and static loading as per international standards.     Kalpak UTM-TEST-CP Windows based Machine control, Data Acquisition and analysis software suitable for Tensile, Bending and Compression tests for fatigue and static loading as per international standards. The software shall be able to conduct test in either programmable Load or programmable length mode. It will continue test till preset counts are reached or till preset limit condition counts are reached.                

  The Kalpak Computerized Servo Hydraulic Universal testing Machine offers ideal solution for dynamic testing of materials and components over a range upto 50 Hz       The system is free standing type hence does not require a special foundation. The system consists of a sturdy load frame, with integrally mounted actuator and servo valves, a hydraulic power unit. Test control subsystem Controller, PC and Kalpak windows based software UTM-TEST-SH for Machine control and data acquisition and analysis.       Customization:   User can customize the System as per their performance requirements by choosing from a variety of options for load frame, force capacity, Servo valve flow ratings, and pump capacity.       Choice of Accessories:   We do offer a wide selection of grips, fixtures, extensometers, load cells, and environmental chambers as per your specific applications.   Advantages   Flexible configuration to meet your specific needs Advanced state of the art analogue controller Wide range of material-specific test application software Dynamic testing capability—up to 50 Hz Large selection of test accessories, including grips and environmental chambers Fatigue rated Height Adjustable Platen to suit test requirement   A variety of optional customized application software packages to suit test requirements       Wide range of load frame force capacities, servo valves, servo cylinders and pump selection are offered to provide feature rich economic solutions. Also offered selection of grips, fixtures, extensometry, load cells, and environmental chambers to fine-tune the system to meet your particular requirements.       Load Frame- Free Standing complete with Hydraulic Power pack, Servo Valve, Servo Cylinder, Two pillar construction with bottom plate mounting of actuator, Load Cell mounted on the upper Platen, Moving platen coupled to the servo actuator piston.   Hydraulic Power Pack-   Capacity Options: 8,20,35 Liters per minute Fixed/ Variable delivery options   Submerged pump for quiet and noiseless operation   PLC controlledVisual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button, Visual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button, Off line cooling and filteration system .   Safety Features-   Emergency Stop, Pump Start and Pump Stop Buttons, Over Travel Protection by full length adjustable Limit Switches, Electronic Over Load protection max. upto 100% of capacity, High Oil temperature & Low Oil Level indication for alarm annunciation, Filter Block Indication, Motor overload safety       Software for Analysis & Control   Kalpak UTM ServoTEST-C is a Windows based software for Control of Computerised Servo Hydraulic UTM, On line Data Acquisition to PC as well as Data Analysis. It offers User friendly features such as:   1.Real time display of Test data, Test Curves   2.Data analysis:   3. Software Pass word protection   4. Easy Test Data saving as EXCEL/ACCESS files to retrieve and view stored past data like Product, Test, Batch details and test data. User can feed / Program parameters like Date, User Name, Material Details and Specifications, Sample Size, Units of measurement ,Test Selection, Parameter, Batch No., etc.   5. Easily accessible file system to retrieve and view stored past data like Product, Test, Batch details and test data.              

The Kalpak Computerized Servo Hydraulic Universal testing Machine offers ideal solution for dynamictesting of materials and components over a range upto 50 HzThe system is free standing type hence does not require a special foundation. The system consists of a sturdyload frame, with integrally mounted actuator and servo valves, a hydraulic power unit. Test control subsystemController, PC and Kalpak windows based software UTM-TEST-SH for Machine control and data acquisition andanalysis. Customization: User can customize the System as per their performance requirements by choosing from a variety of options forload frame, force capacity, Servo valve flow ratings, and pump capacity. Choice of Accessories: We do offer a wide selection of grips, fixtures, extensometers, load cells, and environmental chambers as peryour specific applications. Advantages   Flexible configuration to meet your specific needs Advanced state of the art analogue controller Wide range of material-specific test application software Dynamic testing capability—up to 50 Hz Large selection of test accessories, including grips and environmental chambers Fatigue rated Height Adjustable Platen to suit test requirement A variety of optional customized application software packages to suit test requirementsWide range of load frame force capacities, servo valves, servo cylinders and pump selection are offered toprovide feature rich economic solutions. Also offered selection of grips, fixtures, extensometry, load cells, andenvironmental chambers to fine-tune the system to meet your particular requirements.   Load Frame   Free Standing complete with Hydraulic Power pack, Servo Valve, ServoCylinder, Two pillar construction with bottom plate mounting of actuator,Load Cell mounted on the upper Platen, Moving platen coupled to theservo actuator piston   Hydraulic Power Pack Capacity Options: 8,20,35 Liters per minute Fixed/ Variable delivery options Submerged pump for quiet and noiseless operation PLC controlled Visual Indication for Filter Block, Low oil Level, High Oil Level, High Oil temperature, Pump Start, Pump Stop and Emergency Stop Button,. Off line cooling and filteration system .   Safety Features Emergency Stop, Pump Start and Pump Stop Buttons, Over Travel Protection by full length adjustable Limit Switches, Electronic Over Load protection max. upto 100% of capacity, High Oil temperature & Low Oil Level indication for alarm annunciation, Filter Block Indication, Motor overload safety   Software for Analysis &Control Kalpak UTM ServoTEST-C is a Windows based software for Control ofComputerised Servo Hydraulic UTM, On line Data Acquisition to PC as wellas Data Analysis. It offers User friendly features such as: Real time display of Test data, Test Curves Data analysis: Software Pass word protection Easy Test Data saving as EXCEL/ACCESS files to retrieve and view stored past data like Product, Test, Batch details and test data. User can feed / Program parameters like Date, User Name, Material Details and Specifications, Sample Size, Units of measurement ,Test Selection, Parameter, Batch No., etc. Easily accessible file system to retrieve and view stored past data like Product, Test, Batch details and test data.

Pull Off Tester is very useful for Testing of Pull Out Force required to disassemble the component & calculate the Maximum Pull Out Force required.This Pull Off Tester is consists of Electronic Controller, Upper Platen, Load cell and Loading Screw Jack with Mechanical Drive Applications : Electronic Controller : Electronic Controller is used to support the Upper Platen & Loading Screw Jack. It consist of Load Indicator to indicate current during testing as well as hold Maximum Load, Load/Unload Switches and potentiometer for speed setting. While the Load is Overloaded then Pull Off Tester displays Overload Signal & Buzzer gets ON. Upper Platen : Upper Platen is mounted on two Guide Rods. The Height of the Platen is Adjustable. Load Cell is fixed on the Platen. Load Cell : Load cell with Maximum capacity up to 5 Tons measures the applied Load. Loading Screw Jack : Loading Screw Jack is used to Load as well as to unload the Sample. It can be moved in Upward & Downward Direction.

The Major Features and Benefits of these instruments are Fully programmable test pressure limits, allowable leak rate, test cycle times to suit individual application. Short testing time. Low investment and running cost. Objective and quantified statement of quality with GO-NO GO results. Sufficient accuracy. User friendly and fully automatic machine with/ without pneumatic/ hydraulic fixtures can be provided. Features Process counter and statistical calculations. Remote computer controlled programming and execution. Statistical process control software for use on PC. Bi- directional Interface to communicate with other devices Interface with machine control and highways. Customized Manual/ Pneumatic or hydraulic Clamping/Sealing Test fixtures. AutomotiveAir Brake Circuit, Ball Valve Casing, Bellows Seal, Brake Accumulator, Brake Circuit, Brake fluid reservoir, Brake master cylinder, Camshaft Cover, Castings, Clutch Master, Clutch Housing, Cylinder Block, Differential, Engine Block, Engine Combustion Chamber, Engine Cover, Exhaust Manifold, Exhaust Pipe, Fuel float, Fuel injector, Fuel Nozzle, Gear Box Housing, Heater Core, High and Low Pressure fuel Circuit, Injection fuel circuit, Intake manifold, Intake Valve, Manual Transmission, Muffler Oil Circuit, Oil Heater, Oil Manifold, Piston, Power Steering Reservoir, Pump Housing, Silencer, Shock Absorber, Hydraulic, Spiral wound gaskets for camshaft, Camshaft, Cylinder Head, Engine, Steering Box( Hydraulic), Supercharger, Tank Fluid Circuit, Throttle Body, Transfer Case, Turbo Compressor, Washer Fluid reservoir.Automotive ComponentsAir Filter, Battery, Carburetor, Catalytic Converter, Diesel Filter, Diesel Injector, Flow Control Valve, Fuel Cap, Fuel Filter, Fuel Gauge, Fuel Pump, Fuel Tank, Gas tank, Gear Box, Heat Exchange, Horn, Hydraulic Pump, Oil Cooler, Oil Filter, Oil Gauge, Oil Pressure Switch, Oil Pump, Power Steering Pump, Pressure Relief Valve, Pneumatic Spring, Radiator, Rubber Hose, Shock Absorber, Spark Plug, Tank, Fuse Box, Fuel Circuit, Thermostat, Vacuum Solenoid, Water Fluid Pump, Water PumpEngineeringValves, Seated Assemblies, Pumps, Hydraulic Systems, Refrigerant Systems, Castings, Heat Exchangers, Radiators, Aerosol CansFood and PharmaceuticalsPacking Tins, Bottles, Plastic Jars, Cookers, Boilers, Vacuum Flasks, Aerosol Cans, ContainersCustomizationWe can develop complete turnkey leak test solutions for your applications using our engineering expertise in application of leak detection techniques, Design of Electrical and Electronics circuitry, Pneumatic and Hydraulic Clamping/ Sealing Fixtures/ PLC based programmable loading and Unloading Systems

the major features and benefits of these instruments are fully programmable test pressure limits, allowable leak rate, test cycle times to suit individual application. short testing time. low investment and running cost. objective and quantified statement of quality with go-no go results. sufficient accuracy. user friendly and fully automatic machine with/ without pneumatic/ hydraulic fixtures can be provided. features process control and statistical calculations remote computer controlled programming and execution. statistical process control software for use on pc. bi- directional interface to communicate with other devices interface with machine control and highways. customized manual/ pneumatic or hydraulic clamping/sealing test fixtures. automotiveair brake circuit, ball valve casing, bellows seal, brake accumulator, brake circuit, brake fluid reservoir, brake master cylinder, camshaft cover, castings, clutch master, clutch housing, cylinder block, differential, engine block, engine combustion chamber, engine cover, exhaust manifold, exhaust pipe, fuel float, fuel injector, fuel nozzle, gear box housing, heater core, high and low pressure fuel circuit, injection fuel circuit, intake manifold, intake valve, manual transmission, muffler oil circuit, oil heater, oil manifold, piston, power steering reservoir, pump housing, silencer, shock absorber, hydraulic, spiral wound gaskets for camshaft, camshaft, cylinder head, engine, steering box( hydraulic), supercharger, tank fluid circuit, throttle body, transfer case, turbo compressor, washer fluid reservoir.automotive componentsair filter, battery, carburetor, catalytic converter, diesel filter, diesel injector, flow control valve, fuel cap, fuel filter, fuel gauge, fuel pump, fuel tank, gas tank, gear box, heat exchange, horn, hydraulic pump, oil cooler, oil filter, oil gauge, oil pressure switch, oil pump, power steering pump, pressure relief valve, pneumatic spring, radiator, rubber hose, shock absorber, spark plug, tank, fuse box, fuel circuit, thermostat, vacuum solenoid, water fluid pump, water pumpengineeringvalves, seated assemblies, pumps, hydraulic systems, refrigerant systems, castings, heat exchangers, radiators, aerosol cansfood and pharmaceuticalspacking tins, bottles, plastic jars, cookers, boilers, vacuum flasks, aerosol cans, containerscustomizationwe can develop complete turnkey leak test solutions for your applications using our engineering expertise in application of leak detection techniques, design of electrical and electronics circuitry, pneumatic and hydraulic clamping/ sealing fixtures/ plc based programmable loading and unloading systems.

the major benefits of these instruments are fully programmable test pressure limits, allowable leak rate, test cycle times to suit individual application. short testing time. low investment and running cost. objective and quantified statement of quality with go-no go results. sufficient accuracy. user friendly and fully automatic machine with/ without pneumatic / hydraulic fixtures can be provided. features process control and statistical calculations remote computer controlled programming and execution. statistical process control software for use on pc. bi- directional interface to communicate with other devices interface with machine control and highways. customized manual/ pneumatic or hydraulic clamping/sealing test fixtures. automotiveair brake circuit, ball valve casing, bellows seal, brake accumulator, brake circuit, brake fluid reservoir, brake master cylinder, camshaft cover, castings, clutch master, clutch housing, cylinder block, differential, engine block, engine combustion chamber, engine cover, exhaust manifold, exhaust pipe, fuel float, fuel injector, fuel nozzle, gear box housing, heater core, high and low pressure fuel circuit, injection fuel circuit, intake manifold, intake valve, manual transmission, muffler oil circuit, oil heater, oil manifold, piston, power steering reservoir, pump housing, silencer, shock absorber, hydraulic, spiral wound gaskets for camshaft, camshaft, cylinder head, engine, steering box( hydraulic), supercharger, tank fluid circuit, throttle body, transfer case, turbo compressor, washer fluid reservoir.automotive componentsair filter, battery, carburetor, catalytic converter, diesel filter, diesel injector, flow control valve, fuel cap, fuel filter, fuel gauge, fuel pump, fuel tank, gas tank, gear box, heat exchange, horn, hydraulic pump, oil cooler, oil filter, oil gauge, oil pressure switch, oil pump, power steering pump, pressure relief valve, pneumatic spring, radiator, rubber hose, shock absorber, spark plug, tank, fuse box, fuel circuit, thermostat, vacuum solenoid, water fluid pump, water pumpengineeringvalves, seated assemblies, pumps, hydraulic systems, refrigerant systems, castings, heat exchangers, radiators, aerosol canscustomizationwe can develop complete turnkey leak test solutions for your applications using our engineering expertise in application of leak detection techniques, design of electrical and electronics circuitry, pneumatic and hydraulic clamping/ sealing fixtures/ plc based programmable loading and unloading systems

We have Carved Out a Niche as the Most Eminent Manufacturer and Suppliers of Material Testing Systems. We Provide a Huge Range of Qualitative Material Testing Systems, Electromechanical Material Testing System, Material Test System. all These Testing Systems are of High Quality Which is the Result of Over a Decade of Research and Development. These Test Systems are of Extremely High Efficiency and Need Less Maintenance as These Systems are Very Durable. It Can Test Materials in Torsion, Compression and Tension. Loading Can Be Both Dynamic and Static. These Test Systems are Easy and Quick to Operate. It Has a User-friendly Screen and Software as Well. and Wide Range of Tests Can Be Performed. kalpak Material Test Systems Include: texture Analyser cbr uncofined Compression Tester pull Out Tester

  Software   Windows based software TTM-TEST-C capable of Controlling , recording Torque, Angle rotation, Spring Rates, and Presentation of test data in Tabular and Graphical Format.      

Capacity : 100 NM, 250 NM, 500 NM, 1000 NM

  Software       Windows based software TTM-TEST-C capable of Controlling , recording Torque, Angle rotation, Spring Rates, and Presentation of test data in Tabular and Graphical Format.  

Capacity : 10 NM, 25 NM, 50 NM, 100 NM

  Software   Windows based software TTM-TEST-C capable of Controlling , recording Torque, Angle rotation, Spring Rates, and Presentation of test data in Tabular and Graphical Format.    

Capacity : 1 NM, 2.5 NM, 5 NM, 10 NM

kalpak computerized universal testing machines are ideal for quality control, r&d / and process troubleshooting. Wide range of tests can be conducted as per latest astm/bs/iso/din standards making them essential for material test laboratories of iso certified companies.Safety FeaturesEmergency stop button, upper and lower limit switches with over travel protection, load cell overload protection.SoftwareKalpak’s windows based software utm-test-c for control of the machine, online data acquisition to pc as well as data analysis.Control MechanismComputerized controller with dedicated software, .add on cards, for control in both auto & manual modePc configurationPentium iv 2.6 ghz, with 52x cd-r/rw, 256mb ram, 40gb hdd. Mouse, keyboard, 1 serial com port, 2 usb ports, 1 printer port, with windows xp professional preloadedGrips & FixturesMechanical/pneumatic wedge grips, screw type grip, eccentric roller, compression plates, 3 point bending fixture, peel test 90/180 degree fixture, lateral nail withdrawal fixture, fixtures for flexural test, shear test, adhesion/bonding strength etc.

kalpak computerized universal testing machines are ideal for quality control, r&d / and process troubleshooting. Wide range of tests can be conducted as per latest astm/bs/iso/din standards making them essential for material test laboratories of iso certified companies.Safety FeaturesEmergency stop button, upper and lower limit switches with over travel protection, load cell overload protection.Software kalpak’s windows based software utm-test-c for control of the machine, online data acquisition to pc as well as data analysis.Control MechanismComputerized controller with dedicated software, .add on cards, for control in both auto & manual modePc ConfigurationPentium iv 2.6 ghz, with 52x cd-r/rw, 256mb ram, 40gb hdd. Mouse, keyboard, 1 serial com port, 2 usb ports, 1 printer port, with windows xp professional preloadedGrips & FixturesMechanical/pneumatic wedge grips, screw type grip, eccentric roller, compression plates, 3 point bending fixture, peel test 90/180 degree fixture, lateral nail withdrawal fixture, fixtures for flexural test, shear test, adhesion/bonding strength etc.