Konark Filters Pvt Ltd Satara Road, Pune, Maharashtra

Highly suitable for large through puts, high porosity materials, minerals, dye-stuff etc. Overcomes all disadvantages of all other vacuum filters put together.Filtration takes place on an endless variable porosity filter cloth.Works in consonance with natural filtration parameters.

Another of fine inventions by KONARK FILTERS.Various types of solid mass needs to be squeezed in industries. The reasons could be to recover liquid, reduce sludge volume, help in easier waste disposal.KONARK FILTERS developed Squeeze press Applies huge mechanical pressure on the sludge. Sludge feed, high pressure squeezing, liquid recovery and finally dewatered sludge discharge are all automatic.The system is very compact.Typically gives payback in less than a yearSludge to be squeezed is fed in the feed hopper. This sludge gets automatically fed into the bottom chamber. It is then moved to squeezing area, where special squeezing arrangement applies great squeezing pressure. The chamber then moves to discharge area where the squeezed sludge is discharged out. And it returns to the feed area. Likewise the unit works un-interruptedly with a little manual workSludge to be squeezed is fed in the feed hopper. This sludge gets automatically fed into the bottom chamber. It is then moved to squeezing area, where special squeezing arrangement applies great squeezing pressure. The chamber then moves to discharge area where the squeezed sludge is discharged out. And it returns to the feed area. Likewise the unit works un-interruptedly with a little manual workThe state of the art instrumentation logic and sturdy design make it long lasting with very little maintenance.

 Filtration is an important unit operation of chemical process industries.• No two filtration needs are same even if the chemical is same.• Filtration poses its own complexities. • We have developed KOBELT- PRO - LL to address many of varied requirements. Salient features :• Highly advanced pressure filter• Very large filtration area• Solid and liquid, both can be recovered effectively• Totally enclosed operation• Can withstand very high filtration pressure without leakage• Easy cake discharge• Online cloth cleaning• Least O&M costs• Various MOC to suit requirement

There is another sticky requirement of the industries. To completely remove free oil layer floating from certain tanks. For example, degreasing baths, wash water tanks after oil quenching, edible oils, etps etc..Generally oil skimmers are employed for such application. These fall miserably short of the requirements. Oil layer is never removed effectively from the surface. And despite a skimmer being in operation for a long time, the layer and its problems are present. The tank needs to be regularly discarded due to increase in levels of oil contamination. This not only increase the procurement cost but also increase burden on waste management resources.We have devised KOSEPOIL to say goodbye to the floating free oil layer from any tank. And as per our general method of machine making, this too is fully automatic needing very little manpower intervention or supervision. It is totally maintenance free.It is mounted with suction pump to make it self sufficient. Top oil layer and some water layer is sucked by the pump and fed into KOSEPOIL from inlet side. Special arrangement separates oil and water layer effectively away from each other. Oil is discharged out. Clear liquid is returned back to the main tank.The collected oil is reused or sent through proper disposal channels.

Is the scaled down and manually operated version of our famous KONSEP.This is mainly engineered for small coolant tank applications and for doing periodic cleaning of various tanks.It is skid mounted alongwith feed pump making it self sufficient and portable.It too like its parent version, replaces paper band filters and the like.Increases coolant life, reduces bacterial growth, reduces downtime, increases productivity, helps EHS, ISO 14000 and pollution norms. Special tramp oil separators is also built in on special request.

Various coolants are used in engineering industriesGrinding, hobbing, honing, shaving etc.. are some of metal removing operationsRemoved metal alongwith tramp oil get into the coolantsThese need to be separated effectively, else quality of coolant is deteriorated Is a consumable-less fully automatic on line filtration systemZero recurring costMaintenance-freeReplaces all conventional paper band, pre-coat filters etc..Reduces bacterial growthReduces downtimeIncreases productivity

Once the belt reaches the end of the vacuum box the cake drying portion of the cycle terminates and the cloth leaves the rubber belt. The cloth continues moving. changes direction over the discharge roll and the cake drops through a chute for further handling.

Is specially developed for periodic cleaning of coolant tanks. The simplicity in design translates into its high user friendliness. The simple operations of the unit are assisted by a single access hose, twin filters, clean coolant tank and a special vacuum/pressure blower. There are no manual intermediate valves to be operated.A specially designed 4-port valve helps the clean coolant tank to be either in suction or discharge mode.Required safety interlocks are provided to ensure safe operations of the system.Access hose is dipped in the dirty tank.Clean coolant tank is brought in vacuum mode by manually operating 4-port special valve. Dirty liquid gushes in clean coolant tank through two stages of filters. The emptied dirty tank is cleaned manually of any traces of liquid and muck deposited at dead spots. Clean coolant tank of CRM-100 is brought in discharge mode. Cleaned coolant rushes back to the coolant tank of the machine. The filter elements are of reuse type. They are cleaned manually and fitted back for next set of operations on another machine. 

State of the art modern manufacturing set up with 5000 sq.ft construction. We invariably look to build fully automatic and manpower independent systems. R & d and innovation is our leading light. Have modern facilities to conduct such activities related to filtration.

 Kombelt-Mono Is suitable for all types of etp and stp sludge, like, chemical, biological, primary, secondary, or mixture of them etc..Even oily sludges are also effectively handled by this range of filters. They come in 4 different sizes catering from 10 cu.m to 400 cu.m/day of sludge flow. They are fully automatic needing very little manpower supervision or intervention. They are engineered in a way that would require very least maintenance and is carried out very easily.

Operation :The upper chamber is feed Chamber and lower one is filtrate chamber. A reusable filter cloth is operational in between the chambers. One of the chamber is kept fixed and the other movad up and down. The Moving Chamber is assisted with locking arrangement.The operation of the system consist of filtration. dewatering and sludge discharge   Salient Features : • Compact and specially developed for large sludge generation for large baths • No recurring cost • Obsolesces filter press, tilted plate separator etc. • Reduces wastage of chemicals • Crystal clear filtrate • Reduces load on etp • Highly dewatered sludge for disposal • Reduces quantity of hazardous waste taken out for disposal • Gives great control on the phosphating process • Enhances house keeping and EHS compliance. • Improves quality phosphating • Least maintenance     • Fully automatic PLC base system     • Has helped many phosphating users in India

Benefits :• Economical filtration solutions.• Reduce suspended solids in mainstream flow• Easy to retrofit.• enhances housekeeping and EHS compliance.• Reduces energy and chemical consumption more then 10%  

It retains the cake and moves together with the belt. Various MOC, porosity, weaving type ere. are available. The box at its tops-de has two lips covered with low friction synthetic strip liners that seal through intermediate wear belts between the bottom side ofthe belt and the surface of the strips.

Major applications include, but not limited to …Mineral, Paint & pigments, Pharmaceutical, Bio-technology, Petrochemical, Food and food processing, Fertilizers, Sugar, Distillery, Edible oil, Coal, Cement, Engineering, Metal finishing, Oil-water separation, Coolants, Textile processing, ETP, STP etc. Salient Features : • Effective separation and recovery • Pneumatic or hvdro-pneumatic cake dewatering • Closed chamber filtration, cake washing and dewatering • Reduces exposure of hazardous streams • Easy CIP cleaning and quick change over in multiple product applications • Avoids cross contamination • Leakless chamber locking arrangement • Roll form reusable filter cloth • Uniform and horizontal cake formation • Least 0 & M costs • Easy inert gas blanketing • MOC as per requirement     • Other   Operation : The upper chamber is Feed chamber and the lower one is Filtrate chamber. A suitable reusable filter cloth is operational in between the chambers. Depending upon the configuration, one of the chamber is kept fixed and the other moved up & down. The moving chamber is assisted with locking arrangement. The operation of filter can be broadly divided into 4 stages. Filtration, cake washing, dewatering and discharge. Additional sequences can be adopted depending upon requirement Filtration : Feed and filtrate chamber are held pressed with each other with reusable filter cloth in between them. Liquid Is fed in the feed chamber. Suspended solids start getting accumulated on the filter cloth. Clear filtrate passes into the filtrate chamber and flows out. After sufficient build up of cake sensed by pressure switch or the time limit. whichever happens earlier, filtration cycle comes to an end.Cake washing : Cake wash liquid is fed Into feed chamber for effecting replacement cake washing. Washed liquid can be collected separately. Multiple type cake washing can also be done. Dewatering :The formed cake inside the feed chamber is squeezed either pneumatically or hvdro-pneurnancatlv. All the held up liquid inside chamber and the voids of suspended solids is removed out and taken for further processing. Hot air can now be fed into the chamber for further drying of solids.Discharge :The locking dts-enqaqas the two chambers. Drive motor starts to discharge Out the solids. After complete discharge the two chambers close in again to start the next cycle.Applications :• Valuable chemicals• Solvents• Hazardous chemicals• Multiple product lines• R & d and pilot plant applications• For ascertaining vario LIS filtration parameters• Dynamic, ever changing and confidential product development• All industries having filtration unit operation