opel energy systems pvt ltd. Bangalore Highway, Pune, Maharashtra

Waste Heat Recovery based Organic Ranking Cycle Opel Energy is known for Waste Heat Recovery Systems and Energy Conservation projects. For last 17 years from its inception, Opel has worked with many industries to help them save a huge amount of Energy, through simple, smooth & cost-effective solutions. Organic Rankine Cycle ( ORC ) to capture wasted heat and turn it into additional power. Heat can be recovered from a wide range of systems such as Reciprocating engines, Biomass boilers, Microturbines and Concentrated Solar Power Unit etc. The turbine drives a generator to convert the work into electricity. The remaining steam is then condensed and recycled as feed water to the boiler. Instead of water, an organic fluid can also be used. Fluids can be used below a temperature of 150°C to 75°C and do not need to be overheated. Any exhaust gas which is being emitted at a high temp.from source. This heat can be converted into either Hot Water Or Thermic Fluid which in turn can be used for driving the ORC Engine to generate power. Proved ORC with Lower Capacity with Lower Temperature. Due to the Compact arrangement of the Turbine, thermal losses are minimized and suitable to 150° to 75°. The Turbine blade has a constant untwisted profile along its length to provide uniform radial flow. High precision blades can, therefore, be obtained from low-cost manufacturing methods, and a simple and accurate aerodynamic analysis can be used for the design. In most cases, full admission can be used on all stages due to the radial arrangement, which puts the low volumetric flow stages at a small diameter. Advantages : High-efficiency turbine. Good part load efficiency. Wide operating range is possible ( 10% - 100% load ). Simple and compact turbine design. Lower temperature and pressure, compared to conventional steam applications. Low demand for repair and maintenance. It can be work from the mini plant of a 10-KW system, 20KW, 50KW up to Megawatts. The system can be operated for 20-Years life period.

Fuel Saver is simple, economical and most reliable fuel saving system available in the market. This fuel max is scientifically designed and tested TO fracture hydrocarbon chain which result in complete combustion of hydrocarbon fuel like petrol, LPG, CNG & PNG.

Our organization is capable of fulfilling various industry needs by offering quality range of Hot Air GeneratorsAir Preheaters. The offered products fulfills the requirement of drying in many industries. Moreover, customization of our products is also provided by us to meet the specifications of clients. Our products are competitively priced by us and are highly appreciated for their attributes like:Low maintenance.

Waste Heat is heat, which is generated in a process by way of fuel combustion or chemical reaction, and than “dumped” in to the environment even though it could still be reused for some useful and economic purpose.The essential quality of heat is not the amount but rather its “Value” the strategy of how to recover this heat depends upon the temperature of the waste heat gases and the economics involved.Recovery of waste heat has a direct effect on the efficiency of the process. This is reflected by reduction in the utility consumption & costs, and process cost.

Backed by a rich industry experience, we are engaged in providing a wide range of Waste Heat Recovery Boiler. This boiler is used for providing waste recovery in different industries. In order to meet varied demands of our valuable clients, this boiler is available in different specification. This boiler is tested on various quality parameters by our quality controllers to ensure its quality at user’s end.

Features of a Heat Pump Dehydration Dryer: Unique Drying Technology Ideal Drying Quality Outstanding Energy Saving Advanced Structural Design Easy Installation Easy to operate & Maintain Very Low Payback Period  

Opel Energy Systems always worked with an ideology of increasing efficiency of industrial machinery. What is Emulsification? Emulsification is blending of furnace oil and about 10 % of water with an emulsifying agent. The solution needs to be hated up to 50 Deg.C & mixed properly with circulation pump for 3 to 4 hrs. For proper blending, Emulsified water in furnace oil can be separated with the help of De-emulsifying agent only. This Emulsified furnace oil can be used directly to any burner without any changes in an existing system, to increase the combustion efficiency of the fuel, resulting in a reduction of F.O. Consumption by approximately 5 to 7%, reducing the fuel cost. The Emulsion is a stable state for at least one-year, so Emulsified furnace oil needs to be consumed within the period of one year. Combustion of Emulsified Furnace Oil in Burner – For complete combustion of any oil in the burner, fuel needs to be properly atomized in the firing chamber. In major burners this atomization is achieved by the spray nozzle, this is called as primary atomization. With the help of Emulsification, we can achieve secondary atomization of fuel inside the firing chamber which helps incomplete combustion of fuel to increase the overall efficiency of the system. When flame takes place the water in oil emulsion gets vaporized explosively due to rapid heating, resulting in dispersion within individual fuel droplets. The water vaporization is the conversion of the water droplets to steam, in turn, produces rapid expansions of the surrounding oil droplets resulting in very fine atomization of the fuel, this is called as secondary atomization. In this state of fuel, effective surface area of fuel droplets increases resulting in complete combustion of fuel. According to National Science Foundation (NSF) study in the USA, the picture shows that droplets of emulsified fuel, 200 microns in size; into a multitude of 1 to 10 micron converted sized fuel droplets i.e. very fine atomization takes place. This fine atomization helps in the complete combustion of fuel oil increasing the overall efficiency of the system.

The dynamics of combustion of hydrocarbon fuel has forever been a subject of intense research the world over; as also the problems associated with it such as decrease in equipment efficiency through incomplete combustion, consequent carbon deposits and high emission levels.Flux Hi-Tech, Inc. has conducted exhaustive research into the utilization of permanent magnetic fields in alleviating these problems currently associated with hydrocarbon fuel combustion. These studies led to the invention of the FLUX maxiox™, with its rare earth metallurgy and the unique patented flux-collimator-pervader. The on-field success of this device and continuous research has now given way to the new FLUX maxiox™ ( ß-series ) which, with its patented fusion technology and a better availability of magnetic field, promises to give rapid and effective results. The FLUX Technology The most important factors in the flux products are the magnetic field intensity and the collimation of the magnetic lines of flux. It is these two aspects that render the flux products different from any ordinary permanent magnets. The intensity of the magnetic field is far superior to that generated by regular permanent magnets and the collimation of the magnetic fields renders the magnetic lines of flux exactly parallel to each other at extremely high densities ( to the order of millions of lines of flux per sq. cm. ).These devices are external online installations without cutting or modifying the fuel pipes and the magnetic energy generated through the FLUX maxiox™ (ß - series) is rendered concentric and exactly perpendicular to the flow of the fuel.

Field study results have Shown definite, savings up to 10% in LPG ING, 7% in HSD, 5% LDO and 3-5% in FO fuels for Various industrial applications. Flux maxiox can be installed for various utilities including boilers, D.G. Sets, Ovens & Furances.Conversion of para-hydrogen to higher energized ortho-hydrogen through margnetic stimulation i.e. the applicatinof the proper magnetic field to change the state of hydrogen molecules which enhances the energy of atom & general fuel activity.

We are engaged in manufacturing and supplying qualitative Welding Flux Recovery System to our most valuable consumers.A convenient and economical solution for recovering and recycling of expensive Flux.

Backed by a rich industrial experience, we are engaged in offering a commendable array of Emulsification Tank.High-speed super fine Emulsifying tank is the most advanced blending equipment in the fields in food. beverage. Pharmacy, chemical industry etc.

We are passionately engaged in supplying an excellent quality Continuous Oven. Our offered oven is manufactured using the topmost quality components and cutting edge technology in sync to the latest market standards. This oven is highly used in several industries for different applications like tempering, annealing, curing, preheating and drying. The offered oven is available in various specifications to fetch maximum satisfactions for our clients.

We are offering our clients with Batch Type Oven known for it high durability and non-corrosive nature. Our trusted and most reliable vendors supply us with premium quality raw material. Furthermore, these products are manufactured using modern machinery and techniques guided by skilled experts, producing perfect products. The products are available in specifications as required by our clients.

  Air Preheaters for Steam Boiler, Thermic Fluid Heater, Furnace, Ovens. Thermopack Capacity – 6,00,000 kcal / hr. Stack Temperature Before Airpreheater – 250 Deg.C. Stack Temperature After Airpreheater – 180 Deg. C Combination Air Temperature – 120 Deg. C. Efficiency Increased By – 5 %. Additional Benefits Of Airpreheater – Complete Combustion Clean Burner assembly Low Maintenance.

Air-Preheaters For Thermopack Additional Benefits Of Airpreheater - Complete Combustion Clean Burner assembly Low Maintainance.Combination Air Temperature - 120 Deg. C.Stack Temperature Before Airpreheater - 250 Deg.C.