Sahyadri Engineering Akurdi, Pune, Maharashtra

Product Description What Are Wet Scrubbers and How Do They Work?A wet scrubber, also known as a wet scrubber device, is a form of scrubber used to extract toxic materials from industrial flue gas known as exhaust gases before they are discharged into the atmosphere. Water is the most often used solvent for removing inorganic contaminants. Water is encapsulated in a metal or concrete jar in the most basic type of wet scrubbers, dirty gas is passed into the water, the water collects the pollutants, and clean gas escapes the scrubber.We are providing a Pollution Control Scrubbers. Scrubbing of Particulate Matter with WaterParticulate matter can be removed by wet scrubbers by collecting it in liquid droplets. The clumps are then collected, and the solvent either dissolves or absorbs the pollutant gases. A mist eliminator must be used to remove any droplets in the scrubber air intake gas from the outlet gas source. Additionally, the resulting scrubbing solvent must be stored before being discharged or reused in the factory. The ability of a wet scrubber to collect particulate matter is often directly proportional to the power input into the scrubber. In order to achieve high removal efficiencies, a mist eliminator must be correctly engineered and worked. Wet scrubbers are commonly the only single air emission control system that can eliminate all particulate matter and gases if the flue gas comprises both. Criteria while selecting Wet Scrubber Volume of Dust Laden Gas/ Air Input/ Output Dust Concentration Particle Size Distribution Type of Dust Allowable Pressure Drop Generic Specifications: Minimum Particle Size: 0.51 Micron Type: Wet Scrubber, scrubber tower Material: SS304, SS304L, 316, 316L, MS, Nickel, Monel other alloys Performance Indicators Pressure differential liquid flow rate Scrubber liquid outlet concentration are the primary indicators of wet scrubber efficiency.Material of ConstructionCorrosion is a significant issue for chemical industry scrubbing devices. Fibre-reinforced plastic and dual keys are often used as building materials.Design of Wet ScrubberThe configuration of wet scrubbers or some other air pollution control system is determined by the manufacturing process conditions and the type of air pollutants involved. The properties of the inlet gas and dust are of the utmost importance. Scrubbers may be engineered to collect particulate matter as well as gaseous emissions. Wet scrubbers' flexibility allows them to be installed in a variety of configurations, all of which are engineered to have good contact between the liquid and dirty gas stream.Applications of Wet Scrubber Chemical Glass Cement Oil Refinery Food Processing Petrochemical Fertilizers Non Metal Processing Asphalt Plant Coal Plant General Waste Incineration Crematorium Advantages of Wet Scrubber Wet scrubbers can withstand high temperatures and moisture. Flue gases are cooled in wet scrubbers, resulting in a reduced overall scale of machinery. Both gases and particulate matter can be removed using wet scrubbers. Corrosive gases can be neutralised using wet scrubbers. Less Water Requirement Simple to Upgrade to Meet Future Standards Wide Range of Applications Available with Integrated Stack Design Given the advantages, there are a few disadvantages. They require regular repairs and can be heavily corroded. 

Type : Wet Scrubber

Application : Scrubbing

Weight : 4000-5000kg

Voltage : 220V

Condition : New

Automatic Grade : Automatic,Fully Automatic

Driven Type : Electric,Mechanical

Warranty : 1yrs

Country of Origin : India

Brand Name : SAHYADRI

Material : MS

After-Sales Service Provided : Installation and Service

We manufacture a wide range Wet Scrapper Conveyors which is used for the transportation of granular slag, ash from mineral coal or lignite and smelter ash or incinerator ash. Our range finds wide application in power and sponge iron and is also used when the molten ash leaves the combustion zone and drops into a water bath for cooling. It is then transported from the bath with the help of scraper conveyor. They are suitable for conveying material that are free flowing granular or lumpy. They can also handle wet and moderate sticky material.

Finishing : Polished, Unpolished

Machine Weight : Customised

Rated Power : 1-3 KW, 3-5 KW, 5-7 KW, 7-9 KW, 9-12 KW

Loading Capacity : Customised

Usage : Moving Goods, Coal & Fly Ash Handling, Industrial

Specialities : Vibration Free, Unbreakable, Long Life, Heat Resistant, Excellent Quality, Corrosion Proof

Dimension (LxWxH) : Customised

Type : Horizontal Conveyors

Brand Name : SAHYADRI

Shape : Rectangular

Voltage : 220V

Condition : New

Automatic Grade : Semi Automatic

Driven Type : Motor

Phase : Three Phase

Country of Origin : India

Machine Material : Mild Steel

SAHYADRI ENGINEERING also offers water cooled screw conveyor for handling and cooling material with very high temperature. We have supplied such conveyors for temperatures upto 900ºC. Screw conveyors have the following applications -  Cement Industry: Cement, Dry & Damp Fly Ash, Coal Mill Dust, Clinker Dust, ESP Dust, Sepax Dust, Raw Mill / Kiln Cooler Dust. Food Industry : Soya bean cake and seeds, De-oiled cakes, Solvent extraction System for Edible oil industry, Sugar (Finished Goods) Chemical Industry: Stable Bleaching Powder, Soda Ash, Pue PTA, Hydrated Lime for Paper Industry, Polyfibre Industry and Bleaching Powder Industry, Carcinogen. Power Industry: Alternative Fuel ( Rice Husk /Cow Dung) Paint Industry: Sludge Steel Industry: Sinter Dust, Iron Oxide Dust, Burnt Lime, Calcined Lime, Pellet Dust Paper Industry: Burnt Lime

Finishing : Polished, Unpolished

Machine Weight : Customised

Rated Power : 1-3 KW, 3-5 KW, 5-7 KW, 7-9 KW, 9-12 KW

Packaging Type : Standard

Loading Capacity : Customised

Application : Moving Goods, Coal & Fly Ash Handling, Packaging, Industrial

Feature : Vibration Free, Long Life, Heat Resistant, Excellent Quality

Dimension (LxWxH) : Customised

Type : Horizontal Conveyors

Brand Name : SAHYADRI

Voltage : 220V

Condition : New

Automatic Grade : Automatic

Driven Type : Mechanical

Phase : Three Phase

Country of Origin : India

Machine Material : Mild Steel

Submerged ash conveyor is used to handle boiler bottom ash conveying system. Bottom ash is continually collected, cooled and dewatered with a submerged Belt/ Chain conveyor. Bottom ash continually falls from the furnace throat, through the insulated bottom ash chute, and into the water-filled submerged conveyor trough.

Type : Conveyor Belts

Material : Steel

Application : Hot Ash Handling

Feature : Easy To Use, Excellent Quality, Long Life

Condition : New

Loading Capacity : Customised

Country of Origin : India

Brand Name : SAHYADRI

Being a trustworthy name in the industry, we are able to offer a superior quality array of slide gate valves to our patrons. We are manufacturing-(1) manual slide gate valves(2) pneumatic slide gate valves (3) motorized slide gate valvesaccording to requirements and specifications of our valuable customers.

Size : Customised

Type : Slide Gate Valve

Brand Name : SAHYADRI

Material : Mild Steel

Certification : ISO 9001:2008 Certified

Weight : 25-30kg,

Feature : Good Quality

Condition : New

Pressure : High

Country of Origin : India

Application : Industrial

Material : Mild Steel

a chain conveyor is a type of chain conveyor for moving material through production lines.chain conveyor utilize a powered continuous chain arrangement, carrying a series of single pendants. the chain arrangement is driven by a motor, and the material suspended on the pendants are conveyed. chain conveyor are used for moving products down an assembly line and/or around a manufacturing or warehousing facility. chain conveyor are primarily used to transport heavy unit loads, e.g. pallets, grid boxes, and industrial containers. these conveyors can be single or double chain strand in configuration. the load is positioned on the chains, the friction pulls the load forward. chain conveyor are generally easy to install and have very minimum maintenance for users. many industry sectors use chain conveyor technology in their production lines. the automotive industry commonly uses chain conveyor systems to convey car parts through paint plants.chain conveyor also have widespread use in the white and brown goods, metal finishing and distribution industries. chain conveyor are also used in the painting and coating industry, this allows for easier paint application. the products are attached to an above head chain conveyor , keeping products off of the floor allows for higher productivity levels.

Finishing : Polished, Unpolished

Machine Weight : Customised

Rated Power : 1-3 KW, 3-5 KW, 5-7 KW, 7-9 KW, 9-12 KW

Loading Capacity : Customised

Usage : Moving Goods, Coal & Fly Ash Handling, Packaging, Industrial

Specialities : Vibration Free, Unbreakable, Long Life, Heat Resistant, Excellent Quality

Dimension (LxWxH) : Customised

Type : Inclined

Brand Name : SAHYADRI

Shape : Customised

Voltage : 220V

Condition : New

Automatic Grade : Semi Automatic

Driven Type : Motor

Phase : Three Phase

Country of Origin : India

Machine Material : Mild Steel

Product DescriptionWe are a leading manufacturer and supplier of wide range of Screw Conveyors which are used horizontally or at a slight inclination as an efficient way to move semi-solid materials. Our range is manufactured using advanced technology and premium quality raw material sourced from our reliable vendors of the market. This range is designed and developed in compliance with the industry quality standards. Our Screw Conveyors are widely acclaimed in the market for their robust construction, reliable performance, advanced designs, longer service life and high performance. Features: High quality seamless precision steel tube enables stiffness, can customize to suit different working conditions and plant design, no seepage, safe and reliable Continuous fly with dual pitches to avoid self compaction, especially designed for long distance conveying for cement and granulate material High quality gear reducer with heavy duty design, high torque, low noise, no oil leakages and durable Wide range of universal joints to choose from, easy for installation and adjustment, ensure tightness and connectivity High quality bearing guarantees durability Full range spare parts supply with sufficient stock, giving full confidence to customer Sizes range from 168, 219, 273 to 323 inclination and length made as per customer’s requirement. Standard packing for easy transportation Major Industries we are Serving : Steel Power Sugar Sugar Chemical Mining Sponge Iron Paper Foundries

Finishing : Polished, Unpolished

Machine Weight : Customised

Rated Power : 1-3 KW, 3-5 KW, 5-7 KW, 7-9 KW, 9-12 KW, Customised

Loading Capacity : Customised

Usage : Moving Goods, Coal & Fly Ash Handling, Packaging, Industrial

Specialities : Vibration Free, Unbreakable, Long Life, Excellent Quality

Dimension (LxWxH) : Customised

Type : Customised

Brand Name : SAHYADRI

Condition : New

Automatic Grade : Automatic

Driven Type : Mechanical

Phase : Three Phase

Country of Origin : India

Machine Material : Mild Steel

SAHYADRI ENGINEERING provides a complete range of Rotary Airlock Valves (RAV) suitable for air lock applications ranging from gravity discharge of filters, rotary valves, cyclone dust collectors, and rotary airlock storage devices to precision feeders for dilute phase and continuous dense phase pneumatic conveying systems RAVs are used in Bulk Handling System for free flowing dry powder, granular, crystal or pellets form of material. It is usually fitted below Chain conveyor / Screw Conveyor / Hopper / Silos / Bag filter / ESP/ Bins etc. The main function of a RAV is to provide a rated Drop-through discharge, which determines the size and capacity of a RAV Besides this, it also functions as a rotary airlock to seal and prevents possibility of back flow of material in a pressurized system. The selection of a RAV depends on three main factors i.e. Material density, Capacity desired & flowability of material. Temperature of dust and dust characteristics decide the material of construction of RAV. RAVs are used for handling various materials including cement, ore, sugar, minerals, grains, plastics, dust, fly ash, flour, gypsum, lime, coffee, cereals, pharmaceuticals etc.

Size : Standard Size

Feature : Durable, Easy To Assemble, Hard Structure

Condition : New

Finishing : Polished

Brand Name : SAHYADRI

Country of Origin : India

Material : Cast Oron

Power Supply : 415v

mixer conveyor is known by various names such as paddle mixer, ash mixer, pug mill, unloader etc. sahyadri engineering mixer conveyors find applications in many industries. this equipment is the perfect solution for pollution control as it effectively blends dust (recovered from esp, mechanical collectors, bag houses, silos etc,) with various liquids, thus allowing transport but effectively controlling the particulate matter escaping into the air. mixer conveyors are also widely used in cement, steel & power plants. due to its excellent capability of blending solids, they are also used in mineral process industry. they are best suited for unloading fly ash and other such dusty material after mixing water to it and discharging into trucks or rail cars. blending of two or more solids can also be achieved by this equipment for the process industry. besides mixing and conveying in a single machine, it also allows variation in retention time as desired sahyadri engineering designs and supplies custom designed mixer conveyors to suit customer's requirement of material handling rates and layouts. we have supplied mixer conveyors with capacities of 5 to 100 tph. we can supply the mixer conveyers as per special requirements of customer for rectifying or refurbishing the existing old mixer conveyor.

Type : Pug Mill

Application : Industrial Use

Weight : Customised

Voltage : 220V

Condition : New

Automatic Grade : Automatic,Fully Automatic

Power : 1-3kw,3-6kw,6-9kw,9-12kw

Driven Type : Electric,Mechanical

Warranty : 1year

Country of Origin : India

Brand Name : SAHYADRI

Material : Mild Steel

Capacity(t/h) : UP to 500 TPH

Ash generated in power plant is about 30- 40% of total coal consumption and hence the system is required to handle Ash for its proper utilization or disposal. ... A Mechanical Ash Handling System is often the best choice for fluidized bed ash where headroom is restricted under the boiler.

Type : Bottom Ash & Fly Ash Handling System

Feature : Easy To Operate, Good Capacity, High Performance, Long Life, Low Maintainance

Voltage : 440V

Condition : New

Automatic Grade : Automatic, Fully Automatic

Power : 1-3kw, 12-15kw, 3-6kw, 6-9kw, 9-12kw, Customised

Driven Type : Electric, Mechanical

Warranty : 1year

Country of Origin : India

Size : Customised

Brand Name : SAHYADRI

Material : Mild Steel

Application : Industrial

SAHYADRI ENGINEERING under takes turn-key projects of Fuel Handling Systems for Boilers. We gives systems as per customer requirements for all types of fuels like Bagasse, Coal, Biomass & Lignite etc. These systems are utilized for Power Plants, Sugar, Co-generation Plants, Thermal power plants, Steel Plants etc.

Material : Mild Steel

Feature : Easy Maintenance.

Condition : New

Automatic Grade : Automatic

Number Of Way : 2way

Country of Origin : India

Brand Name : SAHYADRI

sahyadri engineering has started a  production of cement /flyash /microsilica silo with silo capacity ranges from 5mt to 200mt. sahyadri engineering efficiency in producing quality products have dramatically increased the commercial value of these products. silos can contain varying capacities of powder materials and are processed using state of the art technology. the use of silos mainly lies in storing and discharging construction materials such as cement, flyash, ggbs, lime, etc. some silos can hold comparatively lower measurements and therefore, can be taken from place to place for their capacity to move. the silos are layered with primer coating and final coating as per customer’s requirements. the silo is painted in specially made painting cabinets. only after all this procedure can a silo be packed for transportation to the destined construction site. cement silos have huge leg-stands to hold the weight of the heavy loads. ladders and upper parapets are used to reach the topmost sections. a silo has a valve in the discharging section that can be either controlled manually or automatically giving the process a well determined flexibility.

Thickness : Customised

Length : Customised

Specialities : High Performance, Easy To Operate, Cost Effective

Type : Mild Steel

Country of Origin : India

Water Proof : No

Operating Type : Automatic

Product Description We offer Dust Collection System that is used for filtering dust from the polluted air, which is developed during industrial processes. These systems help in improving air quality and are used in commercial, industrial and home production. We provide the range of dust collection systems that are, cartridge dust collectors, pressure receiver, cyclone dust collectors and bag house dust collectors. We see its wide application in ceramic industries, paper industries, sugar industries etc. our system has air dynamics installed, which ensures optimal performance and reduction in maintenance cost. Features Reliable and stable performance Smaller footprint Simple maintenance of large bag filter tools Smaller footprint   Applications Pharmaceutical industry Powder industry Food industry Cement industry

Type : Dust Extraction System

Application : Extracting Dust

Voltage : 220V

Condition : New

Automatic Grade : Automatic,Fully Automatic

Driven Type : Electric,Mechanical

Warranty : 1year

Country of Origin : India

SAHYADRI ENGINEERING has been one of the pioneers in India to manufacture and supply Drag Chain conveyor/En-mass Chain conveyor/Spillage Chain conv (Long length)/Scrapper chain conv (Wide). Slow moving chains in these conveyors influence the material to move gently through a closed duct in a horizontal or even in steeply inclined profiles. These can handle virtually any type of bulk material in an environmentally safe way due to its dust-tight and spill proof, totally enclosed construction. These conveyors are heavy duty and made of rugged construction. The conveying profile can vary from horizontal to near vertical direction. The material is conveyed with 'En-masse' effect or 'Drag' effect. En-Masse conveyors provide a cost advantage due to their low power consumption, compact size & low maintenance requirements. SAHYADRI ENGINEERING uses its own brand of drop forged chains. But conveyors with roller pin chains or round link chains can also be designed if the client requirement demands so. The company has previously supplied Chain conveyers from 2 to 350 TPH with casing width varying from 200 mm to 1250 mm and length up to 155 meters. Chain elevators are an excellent alternative for pneumatic systems where moisture percentage in the material to be handled is upto 30 % and where pneumatic systems fail. SAHYADRI ENGINEERING can provide a combination system which includes mechanical conveying using chain conveyors followed by pneumatic conveying to achieve long distance transfer of bulk material.

Finishing : Polished, Unpolished

Machine Weight : Customised

Rated Power : 1-3 KW, 3-5 KW, 5-7 KW, 7-9 KW, 9-12 KW

Loading Capacity : Customised

Application : Moving Goods, Coal & Fly Ash Handling, Packaging, Industrial

Specialities : Unbreakable, Long Life, Heat Resistant, Excellent Quality, Corrosion Proof

Dimension (LxWxH) : Customised

Type : Horizontal Conveyors

Brand Name : SAHYADRI

Voltage : 220V

Condition : New

Driven Type : Motor

Phase : Three Phase

Country of Origin : India

Corrosion Resistance : Yes

Machine Material : Mild Steel

Diverter gates typically divert vertical free flow of material from one source to a choice of two other points. It is often utilized in redundant or multi-destination conveyor systems. Because this is usually achieved with a 90o flap type gate blade an electric one quarter turn actuator are often used for simplicity.

Type : Material Handling Diverter

Application : Industrial

Weight : Customised

Feature : Best Quality, Digital Operated, High Loadiing Capacity

Condition : New

Warranty : 1year

Loading Capacity : Customised

Automation Grade : Manual, Semi Automatic

Country of Origin : India

sahyadri engineering specializes complete design, engineering, supply, erection, testing and commissioning of coal handling conveyor system which finds its usage in coal based theraml power plants and coal handling plants for transferring coal from unloading hoppers point (through bucket elevators/belt conveyors) to boiler bunkers point (includes stock yard points) as per customer requirements.coal handling system generally consist of feed hoppers, rack and pinion gates, flap gates, electromagnetic/electromechanical vibro feeders, feed belt conveyors, magnetic seperators, metal detectors, vibrating screens, crushers, recycle bucket elevators/recycle belt conveyors, product bucket, elevators/product belt conveyors, shuttle conveyors, drag chain conveyors, drag chain conveyors, storage bunkers, belt weighed, dust extraction & ventilation, dust supression system, travelling tripper etc.

Machine Weight : Customised

Rated Power : Customised

Loading Capacity : Customised

Usage : Moving Goods, Coal & Fly Ash Handling, Packaging, Industrial

Specialities : Long Life, Excellent Quality

Dimension (LxWxH) : Customised

Type : Flexible Conveyors

Brand Name : SAHYADRI

Material : Mild Steel

Shape : Rectangular

Voltage : 440V

Condition : New

Automatic Grade : Automatic

Driven Type : Mechanical

Phase : Three Phase

Country of Origin : India

Corrosion Resistance : Yes

Speed Adjustable : Yes

sahyadri engineering supplies bucket elevators for vertically transporting various free-flowing bulk materials from dust to material having particles up to 250 mm. it can supply material with centrifugal or continuous types of discharge with single and double strands of chains and belt. chain bucket elevator can be supply with pin & bush roller type chains whereas in belt elevator can be used fabric (ep) type and steel cord belt for heavy applications. reputed chain and belt used for best quality. bucket elevators find applications in the following industries -  cement industry: clinker , coal, fly ash & cement food industry: salt cake, soda ash, soya bean cakes & seeds. chemical industry: stable bleaching powder, hydrated lime. power industry: fuel feeders, coal. steel industry: co-generation plant & ash disposal plant. paper industry: fly ash

Type : Elevators

Shape : Rectangular, Customised

Application : Industrial

Feature : Best Quality, High Loadiing Capacity, Smooth Function

Voltage : 220V

Condition : New

Automatic Grade : Semi Automatic

Power : 1-3kw, 3-6kw, 6-9kw, 9-12kw

Driven Type : Electric

Warranty : 1year

Lift Height : Customised

Loading Capacity : Customised

Country of Origin : India

Belt Conveyor: With the advent of advanced tools and latest techniques, we offer an extensive array of Belt Conveyor that is treasured for high quality and durable standards. Our entire product range is used at different other industrial sectors and comes with customized solutions. The offered product is valued for easy installation and is delivered within budgetary limits. We will design based in INDIAN STANDARD & CEMA STANDARDS. For Coal Handling, Sugar Handling, Cement Handling, Lime stone Handling, ASH Handling, Fuel Handling, Husk Handling & More Based on Application. Features:   Longer service life Quality-tested Flawless finish.

Type : Conveyor Belts

Material : Nylon, Steel

Thickness : Customised

Application : Moving Goods

Feature : Easy To Use, Excellent Quality, Long Life, Vibration Free

Condition : New

Loading Capacity : Customised

Country of Origin : India

Brand Name : SAHYADRI

Length : Customised

A pulse jet bag filter also called a pulse jet baghouse or pulse jet dust collector is a self-cleaning dry filtration system. The pulse jet dust collector cleaning system removes particulate matter and dust from the surface of internal filter media with bursts of compressed air.

Type : Air Filter

Brand Name : SAHYADRI

Material : Mild Steel

Diameter : Customised

Shape : Rectangular

Voltage : 220V

Condition : New

Warranty : 1 Year

Country of Origin : India

Corrosion Resistance : Yes

Operating Type : Automatic

Usage : Textile Industry,Pharma Industry,Air Filter

Specialities : Ease Of Install,High Quality

Flow Capacity Range : Customised